Intervertebral disc prosthesis, surgical methods, and fitting tools
09788964 · 2017-10-17
Assignee
Inventors
- Jacques Beaurain (Saulon la Chapelle, FR)
- Joel Delecrin (Vertou, FR)
- Michel Onimus (Vertou, FR)
- Herve Chataignier (Boussieres, FR)
- Jerome Allain (Paris, FR)
- Jean-Paul Frederic Steib (Strasbourg, FR)
Cpc classification
A61F2002/30372
HUMAN NECESSITIES
A61F2002/30369
HUMAN NECESSITIES
A61F2002/30841
HUMAN NECESSITIES
A61F2002/30354
HUMAN NECESSITIES
A61F2002/30642
HUMAN NECESSITIES
A61F2002/30878
HUMAN NECESSITIES
A61F2002/4687
HUMAN NECESSITIES
A61F2310/00029
HUMAN NECESSITIES
A61F2002/4627
HUMAN NECESSITIES
A61F2220/0033
HUMAN NECESSITIES
A61F2220/0025
HUMAN NECESSITIES
A61F2002/443
HUMAN NECESSITIES
A61F2002/30663
HUMAN NECESSITIES
International classification
Abstract
An intervertebral disc prosthesis designed to be substituted for fibrocartilaginous discs ensures a connection between the vertebra of the vertebra column or the end of the latter. The prosthesis includes a pair of plates spaced from each other by a nucleus. The prosthesis has increased stability by providing the nucleus with a translation or rotation stop, or by inducing an angular correction between its plates contacting vertebra, or a combination of these characteristics. The stop includes parts external to the nucleus and contact surfaces perpendicular to their contact directions. Surgical methods and instrumentation for implanting the prosthesis are also described.
Claims
1. An intervertebral disc prosthesis comprising: an upper plate comprising a curved internal face; a lower plate comprising a flat internal face, a first pillar disposed toward a first side of the lower plate and extending from the flat internal face, and a second pillar disposed toward a second side of the lower plate and extending from the flat internal face; and a nucleus translatable with respect to the lower plate and articulable with respect to the upper plate, the nucleus comprising a curved upper face, a flat lower face, a perimeter extending around the nucleus, a first gap in the perimeter disposed on a first side of the nucleus and sized to accept the first pillar, and a second gap in the perimeter disposed on a second side of the nucleus and sized to accept the second pillar; with the prosthesis having an assembled configuration in which the flat internal face of the lower plate abuts the flat lower face of the nucleus, the curved internal face of the upper plate abuts the curved upper face of the nucleus, the first pillar is disposed in the first gap of the nucleus with clearance allowing a range of translation and rotation of the nucleus, the second pillar is disposed in the second gap of the nucleus with clearance allowing a range of translation and rotation of the nucleus, and translation and rotation of the nucleus is limited by contact of the first pillar with walls of the first gap and by contact of the second pillar with walls of the second gap.
2. An intervertebral disc prosthesis comprising: an upper plate comprising a curved internal face; a lower plate comprising a flat internal face, a first housing disposed toward a first side of the lower plate and having a first gap open toward the flat internal face, and a second housing disposed toward a second side of the lower plate and having a second gap open toward the flat internal face; and a nucleus translatable with respect to the lower plate and articulable with respect to the upper plate, the nucleus comprising a curved upper face, a flat lower face, a perimeter extending around the nucleus, a first protrusion extending from the perimeter along a first side of the nucleus and sized to movably fit in the first housing, and a second protrusion extending from the perimeter along a second side of the nucleus and sized to movably fit in the second housing; with the prosthesis having an assembled configuration in which the flat internal face of the lower plate abuts the flat lower face of the nucleus, the curved internal face of the upper plate abuts the curved upper face of the nucleus, the first protrusion is disposed in the first gap with clearance allowing a range of translation and rotation of the nucleus, the second protrusion is disposed in the second gap of the nucleus with clearance allowing a range of translation and rotation of the nucleus, and translation and rotation of the nucleus is limited by contact of the first protrusion with the first housing and by contact of the second protrusion with the second housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(19) A prosthesis according to the prior art disclosed by the patent FR 2 659 226, consisting of a concave upper plate (3AA) sliding on a nucleus (2AA) presenting a spherical upper cap (23M) itself immobilized in a housing of the lower plate (1AA), is represented in
(20) A prosthesis according to the prior art disclosed by the patent FR 2 730 159, represented in
(21) In an embodiment represented in
(22) To avoid any risk of ejection of the nucleus (2) during forces in the inclined position, the latter is kept in its clearance by a central stop, formed for example by a cylindrical block (4) protruding from the convex surface of the lower plate and cooperating with edges of a recess (22) arranged in the centre of the contact surface (21) of the lower concave surface of the nucleus.
(23) In one embodiment (
(24) In one embodiment (
(25) In one embodiment represented in
(26) According to the criteria connected for example to the resistance of the materials, to the wear and tear or to the kinematics sought, the different shapes and dimensions intervening in the stop mechanisms, for example exterior (
(27) In an embodiment illustrated in
(28) In an embodiment presented in
(29) In an embodiment represented in
(30) In an embodiment represented in
(31) As a variant, the stop (4) may be integral with the block (5) on its convex contact surface (52)(
(32) Within the goal of obtaining at rest a corrective effect of the relative position of two vertebrae, the prosthesis may be produced in a variant where the axes of symmetry of the contact surfaces (12, 15, 52, 21, 23, 32) or support (10, 30) of one or more pieces are not merged. The pressure (F) exerted by the vertebrae on the two plates in the directions perpendicular to their external surfaces (10, 30) will then have the tendency to induce and continuously maintain an incline (a3,
(33) An embodiment of such a variant is represented in
(34) In another variant according to the same principle represented in
(35) In another variant according to the same principle, represented in
(36) In one embodiment the device according to the invention presents an exterior stop mechanism, located outside the perimeter of the contact surfaces of the nucleus (2).
(37) In a variant represented in
(38) The pillars (161) present a larger section at the end than at the base, thus limiting the raising of the nucleus.
(39) In another operating variant according to the same principle and represented in
(40) These embodiments of stop (9a and 9b) may allow the central stop to be disposed of and to thus increase the contact surfaces which decreases the wear and tear. These types of stop (6) are also particularly valuable because of the limitation of the movements of the nucleus in rotation along an axis approximately parallel to the axis of the spinal column. In fact, this limitation makes it possible to use a corrective nucleus in which the contact surfaces present axes of symmetry that are not parallel, while maintaining in them the correction in a constant direction relative to the body of the patient.
(41) In an embodiment represented in
(42) In an embodiment represented in
(43) In an embodiment represented in
(44) In an application method illustrated in
(45) separating the vertebrae with the aid of known instruments, for example distraction tools;
(46) sliding the insertion guide (9) around the distraction tools so as to introduce the support edges (910, 920) between the vertebrae (V);
(47) release and extraction of the distraction tools, the vertebrae being kept spread apart by the support edges of the insertion guide;
(48) introduction of the prosthesis ready for fitting into the channel, and sliding to near the spinal column;
(49) adjustment of the incline of the prosthesis according to conformation of the space available between the vertebrae with possible separating of the two parts (91, 92) of the channel according to a corresponding angle (a9) to help with this adjustment;
(50) positioning of the prosthesis in the intervertebral space by pushing by the interior of the channel;
(51) extraction of the support blocks (910, 920) of the channel outside the intervertebral space and impacting blocks for bony anchoring in the vertebrae (V).
(52) In an embodiment illustrated in
(53) At one of its ends, called the working end, the walls (931, 932) of the channel (90) perpendicular to the plates of the prosthesis, that is, located in the plane containing the axis of the spinal column, are extended along the axis (d9) of this channel over a distance determined so as to protrude relative to the walls of this same channel that are parallel to the plates of the prosthesis. Since these extensions thus form the protruding parts, or support edges, that may be inserted in the intervertebral space to maintain the separation of the plates from the two vertebrae surrounding this space.
(54) The height of these support edges (931, 932) is determined so as to maintain adequate space for allowing the introduction of the prosthesis and its anchoring means (8, 81), according to the method of anchoring provided. If the anchoring means are formed from sockets (8) or wings (81) before being introduced freely in the space, the support edges will have sufficient height to allow the height of these sockets or wings to pass. If the anchoring means are formed from wings having to penetrate the vertebral plates by a hollowed trench in the surface of these plates and opening laterally, the height of these support edges could be sufficiently low to allow the height of the prosthesis to pass but not the wings.
(55) During surgery for fitting such a prosthesis, the surgeon begins by removing the vertebral disc or its debris, and then uses distraction tools to increase the disc space available between the two vertebrae having to receive the prosthesis. Such tools are often formed with an elongated handle providing a flat part at the end. This flat end is introduced between the vertebrae, then it is made to pivot to increase the separation of the vertebrae.
(56) In the instrument according to the invention, the internal channel (90) of the insertion guide (93) is provided to be able to be threaded around such distraction tools, once they are in place between the vertebrae. Once brought near the spinal column while surrounding the distraction tools, the insertion guide is pushed so as to introduce its edges (931, 932) between the vertebrae, in a plane approximately parallel to the spinal column. The distraction tools may then be removed from the spinal column by making them slide in the channel (90) of the insertion guide, while the height of the support edges preserves sufficient space between the vertebrae to allow fitting of the prosthesis. In the embodiment illustrated here, the insertion guide (93) presents means for interlocking with a guide assembly tool (94), used to bring it near the spinal column and facilitating its fitting. This guide assembly tool (94) is also usable for removing the insertion guide and its support edges, and allowing the vertebrae to tighten on the prosthesis, once the latter is in place.
(57) Such a guide assembly tool (94) is illustrated in
(58) These means (934, 936) of interlocking the insertion guide (93) or others provided by said insertion guide also make it possible to guide and interlock means of approach (95) to this insertion guide. These means (95) of approach include means for positioning the prosthesis, these means of positioning being provided to position and maintain the assembled prosthesis in a determined position relative to these means (95) of approach even in the absence of the insertion guide (93). This positioning of the prosthesis on the approach means makes it possible for the interlocking of the approach means and the insertion guide to put the prosthesis in a position making it possible for it to be easily displaced from these same means of approach up to in the internal channel (90) of the insertion guide (93). Thus, it is possible to prepare the prosthesis in the approach means (95) independently of the rest of the operation. Then it is possible to fit the insertion guide on the spinal column without being preoccupied with the prosthesis, then easily and rapidly inserting this prosthesis in the insertion guide (93) while the latter is already in position against the spinal column.
(59) As well as illustrated in
(60) Once the insertion guide (93) fitted instead of the distraction tools and the approach means (95) interlocked to this guide, the prosthesis is therefore in a stable position relative to the spinal column, and may be inserted in the insertion guide then slide up to the disc space. This displacement is achievable here with the aid of impacting means, or impactor (96) comprising an impacting end capable of pressing on the assembled prosthesis, distributed on both plates and without touching the nucleus. This impactor includes a central elongated part (960) that can be inserted in guiding means as an opening in the shape of a “U” provided by approach means (95) at their articulated end (955). This impactor includes another end (962) called assembling or striking, that can act to apply a continuous pressure or repeated shocks, with the hand or by any known tool or apparatus. Such an action, applied on the assembling end (962) of the impactor in the axis (d9) of the channel (90) then will be reverberated by the end (961) on the prosthesis, so as to cause its entrance then sliding in the channel (90) of the insertion guide (93), then its insertion or impaction in the intervertebral space.
(61) In all the prosthesis devices according to the invention described here, it is necessary to understand that the distinctions of “lower plate” (represented on the bottom of the figures and referenced 1) and “upper plate” (represented on the top of the figures and referenced 3) are above all conventional, the device being able to be used in a different position, even inverse of that consisting of placing the lower plate toward the bottom of the vertebral column.
(62) Thus, the invention proposes an intervertebral disc prosthesis device comprising at least three pieces, which parts include a plate (1) called lower and a plate (3) called upper (3) producing around at least one intermediate part called nucleus (2) an articulation by support or sliding between loadbearing surfaces (12, 15, 21, 23, 32) of said pieces, one of these pieces including at least one protruding part or accident of shape cooperating with the shape of at least one other of said pieces to form an stop limiting the possibilities of movement of the nucleus, characterized in that this stop operation uses at least one stop external to the loadbearing surfaces comprising at least one part (161, 163) protruding from at least one plate (1), located outside the loadbearing surface (12, 15) of said plate and including a face directed towards the interior of the prosthesis, this face cooperating with a peripheral part (6) of the nucleus (21, 23) situated outside its loadbearing surfaces (21, 23) and in which the surface is directed towards the exterior of the nucleus, to limit displacements of the nucleus in translation or in rotation or both in a plane approximately transverse to the spinal column.
(63) According to a particular aspect, the loadbearing surfaces (21, 21a, 23) of the nucleus (2) in contact with the lower plate (1) and upper plate (3) present axes of symmetry (d21, d23, respectively) forming between them a determined angle (a2) that is not zero, so that a pressure (F) exerted on the two plates (1, 3) along directions perpendicular to their external surfaces induces an incline (a3) of these plates with each other.
(64) According to a particular aspect, this external stop limits the movements in rotation of the nucleus (2) relative to at least one plate (1) by contact between parts (6, 161, 163) supporting each other by stop surfaces, this support being done along a direction approximately parallel to the normal of each of these stop surfaces.
(65) According to a particular aspect, the external stop includes a tongue (6) protruding form the nucleus (6) which cooperates with one of the plates (1) by confining this tongue (6) in a housing (162) delimited by pillars (161) protruding from the internal face of this same plate (1) or by a recess (66) separating this tongue into two arms encircling a pillar (163) protruding from the internal face of this same plate (1), the internal face of a plate being defined at that oriented on the side of the nucleus.
(66) According to a particular aspect, the end of at least one pillar (161, 162, 163) presents a section greater than its base, this enlargement of the pillar cooperating with the shape of the external stop tongue (6) of the nucleus (2) to limit the raising of this same nucleus relative to the plate (1) providing this pillar.
(67) In the same spirit, the invention also proposes an intervertebral disc prosthesis device comprising at least three pieces, including a plate (1) called lower and a plate (3) called upper (3) producing around at least one intermediate element called nucleus (2) an articulation by support or sliding between loadbearing surfaces (12, 15, 21, 23, 32) of said parts, one of these parts including at least one protruding part or accident of shape cooperating with the shape of at least one other of said parts to form an stop limiting the possibilities of movement of the nucleus, characterized in that the loadbearing surfaces (21, 21a, 23) of the nucleus (2) in contact with the lower plate (1) and upper plate (3) present axes of symmetry (d21, d23, respectively) forming between them a determined angle (a2) that is not zero so that a pressure (F) exerted on the two plate (1, 3) along directions perpendicular to their external surfaces induces an incline (a3) of these plates with each other.
(68) According to a particular aspect this device is characterized in that the operation of the stop uses at least one stop external to the loadbearing surfaces comprising at least one part (161, 163) protruding from at least one plate (1) located outside the loadbearing surface (12, 15) of said plate and including a face directed towards the interior of the prosthesis, this face cooperating with a peripheral part (6) of the nucleus located outside its loadbearing surfaces (21, 23) and in which the surface is directed towards the exterior of the nucleus, to limit the displacements of the nucleus in translation or in rotation or both in a plane approximately transverse to the spinal column.
(69) According to a particular aspect, when the two plates have their external faces (10, 30) parallel to each other, their loadbearing surfaces (12, 12a, 32) cooperate with the loadbearing surfaces (21, 21a, 23) of the nucleus (2) present axes of symmetry (d12, d32) forming a determined angle (a4) between them so that a pressure (F) exerted on the two plates (1, 3) along directions perpendicular to their external faces induces an incline (a5) of these plates with each other.
(70) According to a particular aspect, the loadbearing surfaces (12, 32) provided by the internal face of the lower plate (1) and the internal face of the upper plate (3) are each in complementary contact with a supporting surface (21, 23, respectively) of the nucleus (2), and each present a shape, convex and concave, respectively, or inversely, this nucleus itself presenting a perimeter (20) approximately cylindrical along the axis of symmetry of its contact faces (21, 32).
(71) According to a particular aspect, the internal face of the lower plate (1) presents a loadbearing surface (12a) cooperating with a loadbearing surface (21a) of the lower face of the nucleus (2), this same nucleus including on its upper face a convex loadbearing surface (23) in complementary contact with a concave loadbearing surface (32) of the internal face of the upper plate (3) the loadbearing surface (12a) of the internal face of the lower plate being sufficiently extended to allow movement of the nucleus relative to this same lower plate.
(72) According to a particular aspect, an intermediate element called block (5) is added on the internal face of one (1) of the plates and produces an articulation with the other plate (3) around the nucleus (2) which nucleus presents a concave loadbearing surface (21) and a convex loadbearing surface (23) these two loadbearing surfaces being in contact in a complementary way with one loadbearing surface (52) of the block (5) one, and with a loadbearing surface (32) of the internal face of the plate (3) not including block, for the other.
(73) According to a particular aspect, the axis of symmetry (d52) of the convex loadbearing surface (52) of the block (5) forms a determined angle (a4) with an axis (d51) perpendicular to its surface (51) with contact of the plate (1) so that a pressure (F) exerted on the two plates (1, 3) along directions perpendicular to their external faces induces an incline (a5) of the plates with each other.
(74) According to a particular aspect, at least one of the loadbearing surfaces (12, 52, 21, 23, 32) allowing articulation has a shape making up part of a sphere.
(75) According to a particular aspect, the loadbearing surfaces of the two faces of the nucleus (2) have shapes making up parts of a sphere, the face presenting a concave loadbearing surface (21) having a radius greater than that of the face presenting a convex loadbearing surface (23).
(76) According to a particular aspect, each of the plates (1, 3) includes on its external face one or more protruding parts with small section forming a bony anchoring, these protruding parts coming to be embedded or impacted in the surface of contiguous bony elements (V) under the effect of pressure, once the prosthesis is in position between two vertebrae or bony elements.
(77) According to a particular aspect, one or more of the pieces of the prosthesis include accidents of shape, notches (7) or perforations likely to see a tool again to facilitate the extraction of said prosthesis.
(78) According to a particular aspect, the plates (1, 3) are composed of an alloy with base of stainless steel with cobalt-chromium and the nucleus (2) has polyethylene base.
(79) In the same spirit, the invention proposes instrumentation for inserting or fitting the prosthesis according to one of claims 1 to 15 characterized in that it comprises an insertion guide (9,93) including an internal channel (90) presenting an end in which certain edges or support edges (910, 920, 931, 932), protrude from the others along the longitudinal axis (d9) of the channel so as to be able to take the place of distraction tools of a known type previously used to increase the opening of the disc space, this channel (90) presenting an internal section capable of surrounding these same distraction tools while they maintain this opening, then allowing their extraction through said channel while said support edges (910, 920, 931, 932), for their part, preserve the opening of the disc space by replacing the distraction tools, then receiving and guiding the prosthesis (P) for insertion in this disc space.
(80) According to a particular aspect, the internal channel (90) presents an approximately rectangular section or with a shape approximately complementary to the exterior profile of the prosthesis, taken in a section along the plane perpendicular to the direction of insertion.
(81) According to a particular aspect, the support edges (931, 932) of insertion guide (93) form an extension of the channel (90) walls located on a plane containing the axis of the spinal column.
(82) According to a particular aspect, the insertion guide (9) is formed from at least two elements (91, 92) separated along one or more planes parallel to the longitudinal axis (d9) of the channel, these parts each including at least one portion of the transverse section of the channel and being able to be spread apart according to a determined angle (a9) and allowing the introduction and sliding of the prosthesis (P) in the channel.
(83) According to a particular aspect, the internal surface of the channel (90) on its walls opposite external faces of the plates (1, 3) of the prosthesis (P), includes at least one groove (913, 914) allowing the passage of protruding parts (8, 81) for anchoring provided by these plates during displacement of the prosthesis in this channel (90).
(84) According to a particular aspect, the instrumentation comprises approach means (95) of the prosthesis capable of receiving the prosthesis and of maintaining with it all the different components, these approach means (95) being able to be connected by interlocking means to the insertion guide (93) so as to present the prosthesis at the entrance of the channel (90) in a position appropriate for allowing its entrance into this channel (90).
(85) According to a particular aspect, the instruments comprises insertion means, called impactor (96) of the prosthesis in the channel (90) of the insertion guide (93) then into the disc space, this impactor being guided by the support means (95) so as to be in contact with the prosthesis in its part opposite the entrance of the channel (90), this impactor (96) being able to apply or transmit a pressure or repeated shocks to the prosthesis to cause its sliding in the channel, then its insertion in the disc space.
(86) According to a particular aspect, the support means include two shafts (951, 952) connected by an axis to a assembling end (955), these shafts being able to be closed up to pinch the prosthesis (P) between them and to maintain it so assembled, these two shafts each providing connection means to the guide for use (93), this connection then maintaining these two shafts closed up on the prosthesis.
(87) It must be obvious for those skilled in the art that the present invention allows embodiments in numerous other specific forms without going far from the field of application of the invention as claimed. As a result, the present embodiments must be considered by way of illustration, but may be modified in the field defined by the scope of the attached claims, and the invention must not be limited to details given above.