Power semiconductor device with an auxiliary gate structure
11257811 · 2022-02-22
Assignee
Inventors
- Martin ARNOLD (Cambridge, GB)
- Loizos EFTHYMIOU (Cambridge, GB)
- David Bruce Vail (Norfolk, GB)
- John William FINDLAY (Cambridge, GB)
- Giorgia Longobardi (Cambridge, GB)
- Florin Udrea (Cambridge, GB)
Cpc classification
H01L29/7786
ELECTRICITY
H01L27/0605
ELECTRICITY
H01L29/1066
ELECTRICITY
H01L29/205
ELECTRICITY
H01L27/0883
ELECTRICITY
H01L21/8252
ELECTRICITY
International classification
H01L27/06
ELECTRICITY
H01L27/088
ELECTRICITY
H01L29/778
ELECTRICITY
H01L21/8252
ELECTRICITY
H01L29/205
ELECTRICITY
Abstract
The disclosure relates to a III-nitride power semiconductor based heterojunction device including a low voltage terminal, a high voltage terminal, a control terminal and an active heterojunction transistor formed on a substrate, and further including the following monolithically integrated components: voltage clamp circuit configured to limit a maximum potential that can be applied to the internal gate terminal, an on-state circuit configured to control the internal gate terminal of the active heterojunction transistor during an on-state operation, a turn-off circuit configured to control the internal gate terminal of the active heterojunction transistor during a turn-off operation and during an off-state.
Claims
1. A III-nitride power semiconductor based heterojunction device comprising a low voltage terminal, a high voltage terminal and a control terminal and further comprising: an active heterojunction transistor formed on a substrate, the active heterojunction transistor comprising: a first III-nitride semiconductor region comprising a first heterojunction comprising an active two dimensional carrier gas; a first terminal operatively connected to the III-nitride semiconductor region and further connected to the low voltage terminal; a second terminal laterally spaced from the first terminal and operatively connected to the III-nitride semiconductor region and further connected to the high voltage terminal; an internal gate terminal operatively connected to an active gate region formed over the III-nitride semiconductor region, the active gate region being formed between the first terminal and the second terminal; a voltage clamp circuit configured to limit a maximum potential that can be applied to the internal gate terminal, wherein the voltage clamp circuit comprises a first connection to the internal gate terminal of the active heterojunction transistor and a second connection to the low voltage terminal; a turn-on circuit configured to control the internal gate terminal of the active heterojunction transistor during a turn-on operation, and wherein the turn-on circuit is configured to control a transient gate current in the internal gate terminal and a transient current in the voltage clamp circuit during the turn-on operation, wherein the turn-on circuit comprises a third connection to the internal gate terminal of the active heterojunction transistor; an on-state circuit configured to control the internal gate terminal of the active heterojunction transistor during an on-state operation, and wherein the on-state circuit is configured to control a steady-state gate current in the internal gate terminal and a steady-state current in the voltage clamp circuit during the on-state operation, wherein the on-state circuit comprises a fourth connection to the internal gate terminal of the active heterojunction transistor and a fifth connection to the control terminal; a turn-off circuit configured to control the internal gate terminal of the active heterojunction transistor during a turn-off operation and during an off-state, and wherein the turn-off circuit is configured to control a transient gate current from the internal gate terminal to the control terminal, and wherein the turn-off circuit is operatively connected to the internal gate terminal and the control terminal during the turn-off operation and the off-state, wherein the turn-off circuit comprises a sixth connection to the internal gate terminal of the active heterojunction transistor and a seventh connection to the control terminal; and wherein the active heterojunction transistor, the voltage clamp circuit, the turn-on circuit, the on-state circuit and the turn-off circuit are monolithically integrated.
2. The heterojunction power device according to claim 1, wherein the turn-on circuit further comprises an eighth connection to the control terminal.
3. The heterojunction power device according to claim 2, further comprising an additional external terminal configured to act as the input of the turn-on circuit.
4. The heterojunction power device according to claim 1, further comprising an additional external terminal configured to act as an input of the turn-on circuit.
5. The heterojunction power device according to claim 1, wherein the turn-on circuit further comprises a resistor.
6. The heterojunction power device according to claim 1, wherein the turn-on circuit further comprises a current source and an enhancement mode transistor.
7. The heterojunction power device according to claim 6, wherein the current source comprises a low voltage transistor, a gate terminal and a resistor, wherein a first terminal of the current source comprises a first terminal of the low voltage transistor, a second terminal of the current source is operatively connected to a gate terminal of the low voltage transistor, and the resistor is connected in series between the second terminal of the current source and a second terminal of the low voltage transistor.
8. The heterojunction power device according to claim 6, wherein the turn-on circuit further comprises a capacitor.
9. The heterojunction power device according to claim 1, wherein the on-state circuit further comprises a resistor.
10. The heterojunction power device according to claim 1, wherein the on-state circuit further comprises a current source.
11. The heterojunction power device according to claim 10, wherein the current source comprises a low voltage transistor, a gate terminal and a resistor, wherein a first terminal of the current source comprises a first terminal of the low voltage transistor, a second terminal of the current source is operatively connected to a gate terminal of the low voltage transistor, and the resistor is connected in series between the second terminal of the current source and a second terminal of the low voltage transistor.
12. The heterojunction power device according to claim 1, wherein the turn-off circuit further comprises a depletion mode low voltage transistor.
13. The heterojunction power device according to claim 12, wherein the turn-off circuit further comprises an enhancement mode low voltage transistor connected in parallel to the depletion mode low voltage transistor, wherein a gate terminal of the enhancement mode low voltage transistor is operatively connected to either the low voltage terminal or the high voltage terminal.
14. The heterojunction power device according to claim 1, wherein the turn-off circuit further comprises an enhancement mode low voltage transistor, wherein a gate terminal of the enhancement mode low voltage transistor is operatively connected to either a source terminal or a drain terminal of the enhancement mode low voltage transistor.
15. The heterojunction power device according to claim 1, wherein the turn-off circuit further comprises a depletion mode low voltage transistor, a capacitor, a resistor and an enhancement mode low voltage transistor.
16. The heterojunction power device according to claim 1, wherein the voltage clamp circuit further comprises: an enhancement mode low voltage transistor, wherein a drain terminal of the enhancement mode low voltage transistor is operatively connected to the internal gate terminal of the active heterojunction transistor, a source terminal of the enhancement mode low voltage transistor is operatively connected to the low-voltage terminal; and a potential divider, wherein a mid-point of the potential divider is operatively connected to a gate terminal of the enhancement mode low voltage transistor.
17. The heterojunction power device according to claim 16, wherein the potential divider comprises any one or more of: at least one resistive element; at least one capacitor; and at least one low voltage source-gate connected heterojunction transistor.
18. The heterojunction power device according to claim 16, wherein the voltage clamp circuit further comprises: a low voltage depletion mode transistor, wherein a drain terminal of the low voltage depletion mode transistor is operatively connected to the mid-point of the potential divider, a gate terminal of the low voltage depletion mode transistor is operatively connected to the low voltage terminal; and a resistor connected between a source terminal of the low voltage depletion mode transistor and the low voltage terminal.
19. The heterojunction power device according to claim 1, wherein the voltage clamp circuit further comprises two or more low voltage enhancement mode transistors connected in series, wherein a gate terminal of each of said low voltage enhancement mode transistors is operatively connected to a respective drain terminal of the low voltage depletion mode transistors.
20. The heterojunction power device of claim 1, further comprising one or more monolithically integrated temperature compensated circuits, wherein the one or more monolithically integrated temperature compensated circuit comprise: a low voltage heterojunction transistor; a first resistor connected in series with the low-voltage heterojunction transistor; a second resistor connected in parallel with the low-voltage heterojunction transistor; and wherein the one or more monolithically integrated temperature compensated circuit are configured to reduce an effect of variations in temperature on a circuit behaviour of connected components.
Description
BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS
(1) The present disclosure will be understood more fully from the detailed description that follows and from the accompanying drawings, which however, should not be taken to limit the disclosure to the specific embodiments shown, but are for explanation and understanding only.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
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(34) On top of the transition layer 3 there exists a second region 2. This second region 2 is of high quality III-V semiconductor (for example GaN) and comprises several layers. A third region 1 of III-V semiconductor containing a mole fraction of Aluminium is formed on top of the second region 2. The third region 1 is formed such that a hetero-structure is formed at the interface between the second 2 and third region 1 resulting in the formation of a two dimensional electron gas (2DEG).
(35) A fourth region of highly p-doped III-V semiconductor 11 is formed in contact with the third region 1. This has the function of reducing the 2DEG carrier concentration when the device is unbiased, and is pGaN material in this embodiment. A gate control terminal 10 is configured over the fourth region 11 in order to control the carrier density of the 2DEG at the interface of the second 2 and third region 1. A high voltage drain terminal 9 is arranged in physical contact with the third region 1. The high voltage drain terminal forms an ohmic contact to the 2DEG. A low voltage source terminal 8 is also arranged in physical contact with the third region 1 and also forms an ohmic contact to the 2DEG.
(36) A portion of surface passivation dielectric 7 is formed on top of the fourth region 1 and between the drain terminal 9 and source terminal 8. A layer of SiO.sub.2 passivation 6 is formed above the surface passivation dielectric 7 and source and drain terminals 8, 9.
(37) The device is separated into two cross sections by a vertical cutline. The two cross sections may not be necessarily placed in the same plane. The features described above are on one side (right hand side, for example) of the vertical cutline. This is termed as the active device 205. The other side of the vertical cutline (the left hand side, for example) is termed as the auxiliary device 210, which also comprises a semiconductor substrate 4, a transition layer 3, a second region 2 and a SiO.sub.2 passivation region 6.
(38) A fifth region of III-V semiconductor 17 containing a mole fraction of Aluminium is positioned above the second region 2 in the auxiliary device such that a hetero-structure is formed at the interface between this fifth region 17 and the second region 2. This results in the formation of a second two dimensional electron gas (2DEG) in a region which will be referred to as the auxiliary gate. This AlGaN layer 17 of the auxiliary device 210 can be identical or different to the AlGaN layer 1 in the active device 205. The AlGaN layer thickness and Al mole fraction are critical parameters as they affect the carrier density of electrons in the 2DEG [15].
(39) A sixth region of highly p-doped III-V semiconductor 14 is formed on top of and in contact with the fifth region 17. This has the function of reducing the 2DEG carrier concentration when the auxiliary gate is unbiased. An auxiliary gate control terminal 15 is configured over the sixth region 14 in order to control the carrier density of the 2DEG at the interface of the fifth 17 and second region 2. The auxiliary gate pGaN layer 14 may be identical or different to the active gate pGaN layer 11. Critical parameters which could differ include, but are not limited to, pGaN doping and width along the x-axis (shown in the figure).
(40) An isolation region 13 is formed down the vertical cutline. This cuts the electrical connection between the 2DEG formed in the active device 205 and the 2DEG formed in the auxiliary device 210.
(41) A first additional terminal 16 is arranged on top of and in physical contact with the fifth region 17 of the auxiliary device 210. This forms an ohmic contact to the 2DEG of the auxiliary device 210 and is also electrically connected (via interconnection metal) to the auxiliary gate control terminal 15 configured over the sixth region (pGaN) 14. The first additional terminal 16 is biased at the same potential as the auxiliary gate terminal 15 of the auxiliary device. A second additional terminal 12 is also arranged on top of and in physical contact with the fifth region 17 of the auxiliary device 210. This forms an ohmic contact to the 2DEG of the auxiliary device 210 and is electrically connected (via interconnection metal) to the active gate control terminal 10 configured over the fourth region 11 of the active device 205. The interconnection between the second additional terminal 12 of the auxiliary device 210 and the active gate terminal 10 of the active device 205 can be made in the third dimension and can use different metal layers in the process. Note that this interconnection is not shown in the schematic in
(42) When the device is in use the auxiliary gate 14, 15 drives the active gate 10, 11. The auxiliary 2DEG layer formed between the first and second additional terminals 12, 16 with the portion under the auxiliary p-GaN gate 14 is controlled by the potential applied to the auxiliary gate terminal 15.
(43) The portion of the auxiliary 2DEG under the auxiliary pGaN gate 14 is depleted when the auxiliary gate terminal 15 and the short-circuited first additional terminal 16 are at 0V. As the auxiliary gate bias is increased (both terminals 15, 16) the 2DEG starts forming under the pGaN gate 14 connecting to the already formed 2DEG layer which connects to the first and second additional terminals 16, 12. A 2DEG connection is now in place between the first and second additional terminals 12, 16.
(44) As the second additional terminal 12 is connected to the active gate 10 the device can now turn on. A positive (and desirable) shift in the device threshold voltage is observed using this structure as not all of the potential applied to the auxiliary gate 15 is transferred to the active gate 10. Part of this potential is used to form the auxiliary 2DEG under the auxiliary gate 15 and only part is transferred to the second additional terminal 12 which is connected to the active gate 10.
(45) The auxiliary gate provides the additional advantage of being able to control the gate resistance of the device more easily. This can be achieved by varying the field plate design or distance between terminals 12 and 15 or 15 and 16. This can be useful in controlling the unwanted oscillations observed due to the fast switching of these devices. Different embodiments of the device can include terminals 10, 15 being either Schottky or Ohmic contacts or any combination of those two.
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(54) The GaN chip illustrated comprises three terminals: a high voltage terminal, a low voltage terminal and a control terminal.
(55) The GaN chip may be used in switch-mode electronic (power electronics) applications. As such the operation of the GaN chip may be divided into at least four modes of operation: turn-on, on-state, turn-off, off-state.
(56) The GaN chip described herein may comprise additional circuitry connected to the internal gate terminal of the high voltage transistor in order to: optimize the operation of the overall device in the four different modes of operation thus enabling fast and reliable switching operation; and/or increase the gate driving operating range (when the operating range relates to the potential applied to the external control terminal). The wider range for the acceptable control signal applied by the gate driver may be achieved by limiting the maximum voltage signal level that may be applied to the internal gate terminal.
(57) Examples of the internal circuitry of the blocks 51, 52, 53, 54 illustrated in
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(68) The on-state circuit is responsible for providing the gate current required to maintain the potential of the internal gate at a desirable potential when the high voltage transistor (active heterojunction transistor) 50 is in the on-state mode of operation. In this GaN chip the current provided by the on-state circuit is primarily composed of the gate leakage current of the high voltage heterojunction transistor and the current through the voltage clamp circuit. Setting the current appropriately is important as it affects the on-state gate driving losses.
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(70) In this embodiment, the depletion mode transistor may also act as an additional current path during the turn-on of the high voltage transistor 50. When the external gate control signal goes high the depletion-mode transistor is in saturation mode and provides an additional conduction path for charging the gate-source capacitance of the high voltage transistor 50. As the voltage of the internal gate terminal rises above the threshold voltage of the second depletion mode transistor that conduction path becomes very resistive.
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(72) Transistor 522 acts as a pull-down network during the turn-off of the overall configuration connecting the internal gate terminal of the high voltage GaN transistor 50 to the external control terminal. When a positive bias (on-state) is applied to the external control terminal, source/gate connected transistor 522 will be reverse-biased and negligible current will flow through it, leaving unaffected the electrical behaviour of the overall high-voltage configuration. When a low (close to zero) bias is applied to the external control terminal during turn-off (and off-state) the source/gate connected transistor 522 will become conductive and the turn-off current flowing through it will discharge the gate capacitance of the high voltage transistor, thus enabling the switching off of the overall configuration.
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(78) In this embodiment the voltage clamp circuit further comprises an element to compensate or reduce the effect of temperature. This element is a particular embodiment of the voltage divider which is part of the voltage clamp circuit. The first part of the voltage divider may comprise an integrated resistor 543 and the second part of the voltage divider may comprise a current source 544, 545 consisting of a depletion mode HEMT 544 with the source connected to the first terminal of an additional resistor 545 and the gate connected to the second terminal of the resistor. The second part of the voltage divider may further comprise a resistor 542 in parallel to the current source 544, 545.
(79) The first part of the voltage divider may further comprise a similar current source in parallel to the resistor 543 in other examples not illustrated here.
(80) Both parts of the voltage divider will increase the voltage drop at a given current with increasing temperature. But the current sources and resistors change the voltage drop at a dissimilar rate. By designing the sizes of the normally-on HEMTs and the resistances, the output of the voltage divider can be set by the design in such a way that the voltage drop across the pull-down circuit and/or the voltage drop across the auxiliary HEMT has a much smaller temperature dependence.
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(82) It will be appreciated that the auxiliary transistor described above in relation to all the embodiments can be a low voltage transistor or a high voltage transistor.
(83) It will also be appreciated that terms such as “top” and “bottom”, “above” and “below”, “lateral” and “vertical”, and “under” and “over”, “front” and “behind”, “underlying”, etc. may be used in this specification by convention and that no particular physical orientation of the device as a whole is implied.
(84) Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in the disclosure, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.
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