ELECTRICAL CONNECTION MEMBER AND LAMINATED PLATE USING THE SAME
20170288321 · 2017-10-05
Assignee
Inventors
Cpc classification
H01Q1/22
ELECTRICITY
B32B17/10036
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10293
PERFORMING OPERATIONS; TRANSPORTING
H01R4/58
ELECTRICITY
B60J1/00
PERFORMING OPERATIONS; TRANSPORTING
B60S1/02
PERFORMING OPERATIONS; TRANSPORTING
B32B17/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An electrical connection member shaped as a foil for feeding power to an electrical functional part arranged between a first platelike body and a second platelike body that form a laminated plate includes a connection portion located between the first platelike body and the second platelike body, and electrically connected to the electrical functional part; a feeding portion that is extended from the connection portion; and a folded portion formed between the connection portion and the feeding portion, and configured to cover at least a part of an edge portion of the first platelike body or the second platelike body. The folded portion includes a portion of increased cross-sectional area.
Claims
1. An electrical connection member shaped as a foil for feeding power to an electrical functional part arranged between a first platelike body and a second platelike body that form a laminated plate, the electrical connection member comprising: a connection portion located between the first platelike body and the second platelike body, and electrically connected to the electrical functional part; a feeding portion that is extended from the connection portion; and a folded portion formed between the connection portion and the feeding portion, and configured to cover at least a part of an edge portion of the first platelike body or the second platelike body, wherein the folded portion includes a portion of increased cross-sectional area.
2. The electrical connection member according to claim 1, wherein a cross-sectional area of the electrical connection member at the portion of increased cross-sectional area is 1.5 times a cross-sectional area of the electrical connection member at the connection portion or more but 10 times the cross-sectional area of the electrical connection member at the connection portion or less.
3. The electrical connection member according to claim 1, wherein a cross-sectional area of the electrical connection member at the connection portion is 0.5 mm.sup.2 or more but 2.0 mm.sup.2 or less.
4. The electrical connection member according to claim 1, wherein a cross-sectional area of the electrical connection member at the portion of increased cross-sectional area is 2.0 mm.sup.2 or more but 9.0 mm.sup.2 or less.
5. The electrical connection member according to claim 1, wherein a width of the electrical connection member at the connection portion is 5 mm or more but 50 mm or less.
6. The electrical connection member according to claim 1, wherein a thickness of the electrical connection member at the connection portion is 0.01 mm or more but 0.3 mm or less.
7. The electrical connection member according to claim 1, wherein the folded portion includes an internal portion that is interposed between the first platelike body and the second platelike body, a side portion that faces an end surface of the first platelike body or the second platelike body, and an external portion that faces a front surface of the laminated plate, and wherein the portion of increased cross-sectional area is formed at the side portion and at the external portion.
8. The electrical connection member according to claim 1, wherein the portion of increased cross-sectional area is a widened portion having a width that is greater than widths of both end portions of the folded portion.
9. The electrical connection member according to claim 1, wherein the portion of increased cross-sectional area is a thick portion having a thickness that is greater than a thickness of the electrical connection member at the connection portion.
10. The electrical connection member according to claim 1, wherein the portion of increased cross-sectional area is a widened portion having a width that is greater than widths of both end portions relative to the folded portion, wherein the folded portion includes an internal portion that is interposed between the first platelike body and the second platelike body, a side portion that faces an end surface of the first platelike body or the second platelike body, and an external portion that faces a front surface of the laminated plate, wherein the widened portion is arranged at a part of the internal portion, and wherein a boundary region having a width that is smaller than the width of the widened portion is arranged on a side portion side of the internal portion.
11. A laminated plate provided with a first platelike body and a second platelike body that is bonded to the first platelike body via an intermediate layer, the laminated plate comprising: an electrical functional part interposed between the first platelike body and the second platelike body; and an electrical connection member shaped as a foil, which is connected to the electrical functional part and feeds power to the electrical functional part, wherein the electrical connection member is the electrical connection member according to claim 1.
12. The laminated plate according to claim 11, wherein the laminated plate is a laminated glass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Other objects and further features of embodiments will become apparent from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] In the following, with reference to drawings, specific embodiments of an electrical connection member and a laminated plate using the same according to the present invention will be described. In the drawings for describing the embodiment, in the absence of a specific description with respect to a direction, the direction refers to a direction on the drawings. Reference directions in the respective drawings correspond to directions of symbols or numerals.
[0034] Moreover, the term “electrically connecting” may refer to connecting a member P1 and a member P2 by directly contacting with each other, or may refer to connecting via a conductive member other than the members P1, P2. Furthermore, the term “electrically connecting” also includes the case where the members P1, P2 are separated by a predetermined interval, but electrically conducting with each other in terms of high-frequency.
First Embodiment and First Variation
[0035]
[0036] The laminated plate 105 according to the embodiment includes a first platelike body 101 and a second platelike body 102 which are laminated via an intermediate layer 103, and is provided with an electrical functional part 202 interposed between the first platelike body 101 and the second platelike body 102. The electrical connection member 106 according to the embodiment electrically connects the electrical functional part 202 with an external power source 201, and is assumed to enable the electrical functional part 202 to express a function thereof.
[0037] The first platelike body 101 has a first main surface arranged on an opposite side to the intermediate layer 103, and a second main surface contacting the intermediate layer 103. Moreover, the second platelike body 102 has a third main surface contacting the intermediate layer 103 and a fourth main surface arranged an opposite side to the intermediate layer 103.
[0038] Materials and uses of the first platelike body 101, the second platelike body 102 and the intermediate layer 103 forming the laminated plate 105 are not particularly limited. In the embodiment, the laminated plate 105 is, for example, applied to a laminated glass for a vehicle. However, the laminated plate 105 is not limited to the application to the laminated glass for a vehicle. The laminated plate 105 may be, for example, a structure in which a plurality of plates formed of a resin material such as polycarbonate are laminated. Moreover, the laminated plate 105 can be applied also to a laminated glass such as a front windshield, a roof glass and a side glass for a vehicle, or an architectural glass.
[0039] The electrical functional part 202 is not particularly limited as long as it is a member that is interposed between the first platelike body 101 and the second platelike body 102 and performs an electric function, such as an antenna conductor, a defogger and a bus bar for defrosting, or a deicer for snow melting.
[0040] The electrical connection member 106 is located between the first platelike body 101 and the second platelike body 102, and includes a connection portion 107 for electrically connecting to the electrical functional part 202; a feeding portion 108 extended from the connection portion 107 and electrically connecting to an external power source; and a folded portion 109 formed between the connection portion 107 and the feeding portion 108, and covering at least a part of an edge portion E of the first platelike body 101 or the second platelike body 102.
[0041] In the embodiment, the folded portion 109 includes an internal portion 109A interposed between the first platelike body 101 and the second platelike body 102; a side portion 109B opposite to an end surface of the laminated plate 105; and an external portion 109C opposite to a surface of the laminated plate 105. The folded portion 109 has a U-shape that covers a part of the edge portion E of the first platelike body 101 or the second platelike body 102.
[0042] The edge portion E includes an end surface of the first platelike body 101 or the second platelike body 102, and refers to a region of up to 50 mm inwards from the surface of a periphery of the laminated plate 105, when the laminated plate 105 is viewed in a plan view, preferably up to 40 mm, more preferably up to 30 mm, further preferably up to 20 mm, and further preferably up to 10 mm. In other words, a region extending inwards from the surface of the periphery of the laminated plate 105 refers to a region of the laminated plate 105 that becomes hot due to heat from three directions, i.e. an interior surface side, an end surface side and an exterior surface side, in a state where the electrical connection member 106 is attached to the laminated plate 105 as in the embodiment. In the following description, the edge portion E of the first platelike body 101 or the second platelike body 102 will be also referred to as an “edge portion E of the laminated plate 105”.
[0043]
[0044] Next, the electrical connection member 106 will be described in detail.
[0045] The connection portion 107 and the feeding portion 108 are indicated as parts having approximately rectangular shapes that are not covered with the insulator 401. However, the shapes of the connection portion 107 and the feeding portion 108 are not particularly limited. Moreover, the connection portion 107 and the feeding portion 108 need not be formed on the same plane, and may be arranged on surfaces of the electrical connection member 106, that are respectively different from each other, for example, on the front surface and the rear surface (opposite to the front surface) of the electrical connection member 106. One of the connection portion 107 and the feeding portion 108 may be formed on both the front side and the rear side of the electrical connection member 106.
[0046] At both end portions of the electrical connection member 106, the connection portion 107 and the feeding portion 108 are arranged, respectively. A folded portion 109 is arranged between both the end portions. In the folded portion 109 according to the embodiment, a widened portion 402 having a width greater than the widths of the end portions is formed.
[0047]
[0048] The width B of the widened portion 402 is greater than the width A of the electrical connection member 106 in the connection portion 107. By arranging the above-described widened portion 402, in the state where the electrical connection member 106 is arranged on the laminated plate 105, heat caused by an electrical resistance when an electric current flows is radiated in a width direction of the widened portion 402, and thereby the rise in temperature of the edge portion E of the laminated plate 105 is reduced. Moreover, a surface area of the folded portion 109 is increased by arranging the widened portion 402, and thereby heat of the edge portion E can be radiated more easily.
[0049] The shape of the widened portion 402 is not particularly limited. In the embodiment, the widened portion 402 has a rectangular shape that is symmetric with respect to a central line 501 extending in the longitudinal direction of the electrical connection member 806, indicated by a dashed-dotted line. However, the widened portion 402 may have an asymmetric shape, or may have a circular shape, an elliptic shape, a polygonal shape, or any other optional shape.
[0050] Moreover, the shape of the part between the folded portion 109 and each of the connection portion 107 and the feeding portion 108 is not particularly limited. For example, the part between the connection portion 107 and the folded portion 109 may have a shape of a wedge that becomes narrower from the folded portion 109 (the widened portion 402 of the embodiment) toward the connection portion 107.
[0051]
[0052] A cross-sectional area of the widened portion 402 is preferably 1.5 times the cross-sectional area of the connection portion 107 or more but 10 times or less, more preferably 2.0 times or more but 9.0 times or less, further preferably 3.0 times or more but 8.0 times or less. When the cross-sectional areas of the widened portion 402 and the connection portion 107 satisfy the above-described relation, an electric power sufficient for the electrical functional part 202 to operate can be supplied, a great effect of thermal dispersion and heat dissipation can be obtained, and thereby a local rise in temperature at the edge part of the laminated plate 105 can be reduced.
[0053] The width A of the connection portion 107 is 50 mm or less, preferably 40 mm or less, more preferably 30 mm or less, and further preferably 20 mm or less. When the width A of the connection portion 107 is set in this way, after preparing the laminated plate 105 to interpose the electrical connection member 106, around the connection portion 107, an adhesion strength between the first platelike body 101 or the second platelike body 102 and the intermediate layer 103 can be prevented from decreasing, and air or water does not readily enter between the first platelike body 101 and the second platelike body 102. The lower limit of the width A of the connection portion 107 is preferably, for example, 5 mm or more.
[0054] The cross-sectional area of the electrical connection member 106 in the connection portion 107 is preferably 0.5 mm.sup.2 or more but 5.0 mm.sup.2 or less, more preferably 0.5 mm.sup.2 or more but 3.0 mm.sup.2 or less, and further preferably 0.5 mm.sup.2 or more but 2.0 mm.sup.2 or less. When the cross-sectional area of the electrical connection member 106 is set in this way, an electric power sufficient for the electrical functional part 202 to operate can be supplied. Moreover, the effect of thermal dispersion and the effect of heat dissipation by arranging the widened portion 402 become greater. The cross-sectional area of the electrical connection member 106 in the connection portion 107 refers to a cross-sectional area of a cross section when the electrical connection member 106 is cut along the width A and in the thickness direction of the electrical connection member.
[0055] The cross-sectional area of the electrical connection member 106 in the widened portion 402 is preferably 2.0 mm.sup.2 or more but 9.0 mm.sup.2 or less, and more preferably 3.0 mm.sup.2 or more but 8.0 mm.sup.2 or less. When the cross-sectional area of the electrical connection member 106 is set in this way, a greater effect of thermal dispersion and a greater effect of heat dissipation can be obtained. The cross-sectional area of the electrical connection member 106 in the widened portion 402 refers to a cross-sectional area of a cross section when the electrical connection member 106 is cut along the width B and in the thickness direction of the electrical connection member 106.
[0056] The thickness of the electrical connection member 106 is preferably 0.01 mm or more but 0.3 mm or less. When the cross-sectional area of the electrical connection member 106 is set in this way, after preparing the laminated plate 105 to interpose the electrical connection member 106, around the connection portion 107, an adhesion force between the first platelike body 101 or the second platelike body 102 and the intermediate layer 103 can be prevented from decreasing, and air or water does not readily enter between the first platelike body 101 and the second platelike body 102. Moreover, when a member such as a molding is attached around the laminated plate 105, a possibility that the thickness of the folded portion 109 or the feeding portion 108 constitutes barriers to the attachment can be reduced, and the degree of freedom of design of attachment becomes higher.
Second to Fifth Variations of the First Embodiment
[0057]
[0058] In the second variation illustrated in
[0059] As illustrated in
[0060] In the third variation illustrated in
[0061] When the electrical connection member 706 is configured as illustrated in
[0062] In the fourth variation illustrated in
[0063] When the electrical connection member 806 is configured as illustrated in
[0064] The distance D of the boundary region is preferably, for example, 15 mm or less, more preferably 10 mm or less, and further preferably 5 mm or less. In this way, when the boundary region is provided on the side portion 809B side of the internal portion 809A, and when the width H of the boundary region is smaller than the width of the widened portion 802, after preparing the laminated plate 105 to interpose the electrical connection member 806, a sealing effect increases in the boundary region between the internal portion 809A and an outside air.
[0065] The width H of the boundary region may be the same as the width A at the connection portion, or may be smaller than the width A.
[0066] In the fifth variation illustrated in
[0067] When the electrical connection member 906 is configured as illustrated in
[0068] In order to obtain the effect of dispersion for heat caused by an electrical resistance and the effect of heat dissipation by increasing the surface area of the folded portion, a configuration of increasing the width of the entire electrical connection member might be considered; however, such a configuration is not preferable because the cost increases, the degree of freedom of design becomes lower, a structural restriction occurs, an adhesion failure occurs in the laminated plate 105, or the like.
Second Embodiment
[0069]
[0070] At both end portions of the electrical connection member 1006, the connection portion 107 and the feeding portion 108 are arranged, respectively. A folded portion 1009 is arranged between both the end portions. The folded portion 1009 has a thick portion 1002. In the embodiment, the thick portion 1002 is arranged at the side portion 1009B and at the external portion 1009C of the folded portion 1009.
[0071] A thickness F of the thick portion 1002 is greater than the thickness G of the electrical connection member 1006 in the connection portion 107. By arranging the above-described thick portion 1002, in the state where the electrical connection member 1006 is arranged on the laminated plate 105, heat caused by an electrical resistance when an electric current flows is radiated in a thickness direction of the thick portion 1002, and thereby the rise in temperature of the edge portion E of the laminated plate 105 is reduced. The above-described widened portions 402, 602, 702, 802, and 902, and the thick portion 1002 are examples of a portion of increased cross-sectional area.
[0072] The shape of the thick portion 1002 is not particularly limited.
[0073] A cross-sectional area of the thick portion 1002 is preferably 1.5 times the cross-sectional area of the connection portion 107 or more but 10 times or less, more preferably 2.0 times or more but 9.0 times or less, further preferably 3.0 times or more but 8.0 times or less. When the cross-sectional area of the thick portion 1002 is set as above, a greater effect of thermal radiation can be obtained, and furthermore a local temperature rise at the edge part of the laminated plate 105 can be reduced.
[0074] The width A of the connection portion 107 is 50 mm or less, preferably 40 mm or less, more preferably 30 mm or less, and further preferably 20 mm or less. By setting the width A of the connection portion 107 in this way, an adhesion strength upon pressure bonding the electrical connection member 1006 and the laminated plate 105 can be prevented from decreasing, and the bubbles are not readily generated. The lower limit of the width A of the connection portion 107 is preferably, for example, 5 mm or more.
[0075] The cross-sectional area of the electrical connection member 1006 in the connection portion 107 is preferably 0.5 mm.sup.2 or more but 5.0 mm.sup.2 or less, more preferably 0.5 mm.sup.2 or more but 3.0 mm.sup.2 or less, and further preferably 0.5 mm.sup.2 or more but 2.0 mm.sup.2 or less. When the cross-sectional area of the electrical connection member 1006 is set in this way, the effect of dispersion by arranging the thick portion 1002 becomes greater.
[0076] The cross-sectional area of the electrical connection member 1006 in the thick portion 1002 is preferably 2.0 mm.sup.2 or more but 9.0 mm.sup.2 or less, and more preferably 3.0 mm.sup.2 or more but 8.0 mm.sup.2 or less. When the cross-sectional area of the electrical connection member 1006 is set in this way, a greater effect of thermal dispersion can be obtained.
[0077] The thickness of the electrical connection member 1006 in the connection portion 107 is preferably 0.01 mm or more but 0.3 mm or less. When the thickness of the electrical connection member 1006 is set in this way, with respect to the connection portion 107, an adhesion strength upon pressure bonding the electrical connection member 1006 and the laminated plate 105 can be prevented from decreasing, and the bubbles are not readily generated.
EXAMPLES
[0078] The electrical connection member 806 according to the embodiment, illustrated in
[0079]
[0080] Furthermore, in order to simulate a situation for actually being used, to evaluate a rise in temperature of the glass, a heated-wire 1204 and a bus bar 1205 for feeding power to the heated-wire 1204 were arranged. The bus bar 1205 was also fed by an external power source 1203. The heated-wire 1204 and the bus bar 1205 were fed with a voltage of 13.5 V.
[0081] Because the widened portion 802, the conductor 1202, the heated-wire 1204 and the bus bar 1205 were inserted into the laminated glass, these members are indicated with dashed lines in
[0082]
[0083] It was found from
[0084] TABLE 1 illustrates, for comparative examples 1, 2, in which a widened portion 802 was not provided, i.e. the width A and the width B are the same all over the electrical connection portion, and for experimental examples 1 to 4, in which a widened portion 802 was provided, dimensions of the respective members of the electrical connection member 806, and results of measurement for the temperature of the electrical connection member 806 when the power was supplied. In TABLE 1, for comparative examples 1, 2, the “cross-sectional area of widened portion 802” corresponds to a cross-sectional area of the electrical connection member 806 that does not have the widened portion 802. It was found from TABLE 1 that when the widened portion 802 was arranged, the temperature of the electrical connection portion 806 decreased. It was also found that because the rise in temperature of the glass plate 1201 is generated by heat transferred from the electrical connection member 806 to the glass, the rise in temperature of the edge portion of the glass plate 1201 can be reduced from the results of measurement in TABLE 1.
[0085] Moreover, it was found that the smaller the cross-sectional area of the connection portion 107, the greater was the effect of decreasing the temperature of the electrical connection member 106 by the widened portion 802. Because the heat generated by the power supply becomes greater with smaller cross-sectional area of the connection portion 107, the effect of decreasing the temperature of the electrical connection member 106 by the widened portion 802 was considered to become greater.
TABLE-US-00001 TABLE 1 cross-sectional cross-sectional temperature area of area of of electrical connection widened connection thickness width A width B portion 107 portion 802 member 106 (mm) (mm) (mm) (mm.sup.2) (mm.sup.2) (° C.) comparative 0.1 10 10 1 1 64.4 example 1 experimental 0.1 10 30 1 3 57.4 example 1 experimental 0.1 10 70 1 7 56.5 example 2 comparative 0.1 15 15 1.5 1.5 52.9 example 2 experimental 0.1 15 55 1.5 5.5 47.8 example 3
INDUSTRIAL APPLICABILITY
[0086] The electrical connection member and the laminated plate using the same, disclosed in the present application can be preferably applied to the case of feeding power to an electrical functional part, such as an antenna conductor or a bus bar conductor that is embedded inside a laminated glass.