Mortar-less decorative tile mosaic composite for swimming pool bottom

20170284107 ยท 2017-10-05

    Inventors

    Cpc classification

    International classification

    Abstract

    Preformed and self-contained ceramic tile mosaic composite that contact adheres to swimming pool bottoms without tools or a need to drain water. This invention in unique in that it allows for easy tool-free installation in the bottom pools full of water. This invention is also unique in that it allows for installation in soft shell pools (i.e. vinyl liner, in-ground and above ground) as well as concrete based and fiberglass pools. Another differentiator is that this invention is flexible and conforms to the bottom of the pool. This provides full surface interface of the rubber base and pool bottom. The rubber base is designed to be tractable and can provide some degree of suction allowing the composite to keep intended form, shape, position and location without the permanence of a cementitious or epoxy/glue adhesive necessitated by typical mesh mounted pool tile mosaics. This invention also allows

    Claims

    1. It is our claim that this flexible pre-formed self-contained tile mosaic composite is unique. This flexible pre-formed self-contained tile mosaic composite can be installed on any pool bottom regardless of hard or soft shell as well as whether the pool is empty or not, increasing the opportunity for a pool owner to enjoy a mosaic in their pool. In contrast, current mosaics require an adhesive media to maintain intended arrangement, shape, location and position while in the pool this is most practically done on the rare occasions that the pool is dry and only in hard shell pools (concrete based, fiberglass) and not at all on liner based pools.

    2. The pre-formed self-contained tile pool mosaic eliminates the need to drain a mature pool dry and refill the pool to install it as it is designed to be placed in a full pool by the pool owner rather than a contractor or skilled worker.

    3. Another unique characteristic of the pre-formed self-contained mosaic is flexibility. The flexibility is crucial to the ability of the self-contained pool tile mosaic to conform to the pool bottom and enable it

    Description

    DESCRIPTION OF DRAWINGS

    [0008] a. FIG. 1: Cross section of composite showing three layers. A top layer consisting of a tile mosaic laid flat with silicone attaching each tile within the mosaic edge to edge and reaching though to layer two. A second layer of mesh permeated by the same silicone material used in layer one. Then a third layer consisting of just the silicone material.

    [0009] b. FIG. 2: Is a top view of the composite showing the tile mosaic with the silicone substance in between the tile segments.

    [0010] c. FIG. 3: Is a bottom view showing the silicone substance base that makes up the third layer.

    DETAILED DESCRIPTION

    [0011] This invention is a composite made up of a flat top layer of glazed ceramic tile segments (arranged as desired) adhered to mesh, then a silicone based substance is applied between the interior tile segments, down through to the bottom of the mesh. The same silicone rubber based material is then applied to the non-glazed tile/mesh base completing the composite. The silicone based rubber material between the tile segments of this invention keep the mosaic arrangement as intended by maintaining adherence between the tile pieces upon movement, expansion, or contraction whereas current mosaics have tile segments dislodge, fold over the mosaic or misalign on their mesh upon the same movements. The silicone based/mesh base of the mosaic composite provides a tractive and sometimes vacuumed interface that allows for maintaining desired placement without the use of a cementitious or epoxy glue adhesive that a current mosaic would need to prevent water movement from unintended relocation or position. Because this mosaic composite is preformed, self-contained and not needing of any adhesive as current mosaics do, the applicator can easily install without draining the pool of water and with no tools.

    [0012] This is in contrast to installing current pool mosaics that require draining the pool dry to apply adhesive or impractical underwater adhesive effort.

    [0013] The mosaic composite is designed to be placed in a minimum of 36 inches of water to achieve the desired weighting. Once placed in a pool and under water the flex of the silicone/grout allows for the pool mosaic to traction and suction to the bottom of the pool and not move even when pool vacuums go over them or the pool water becomes turbulent.