SEMICONDUCTOR DEVICE AND METHOD OF MANUFACTURING THE SAME
20170288013 ยท 2017-10-05
Assignee
Inventors
Cpc classification
H01L29/0642
ELECTRICITY
H01L21/823878
ELECTRICITY
H01L21/823892
ELECTRICITY
H01L27/0922
ELECTRICITY
H01L21/823871
ELECTRICITY
H01L29/04
ELECTRICITY
H01L29/1095
ELECTRICITY
International classification
H01L29/04
ELECTRICITY
H01L29/06
ELECTRICITY
Abstract
A semiconductor device includes a high voltage transistor formation region defined by an element isolation insulating film, a transistor formation region defined by an element isolation insulating film, and a substrate contact portion. A crystal defect region is formed at a portion of a semiconductor substrate that is positioned immediately below each of the substrate contact portion and element isolation insulating films.
Claims
1. A semiconductor device comprising: a semiconductor substrate having a main surface; a first element formation region defined by a first insulating isolation portion reaching from said main surface to a first depth; a first semiconductor element formed in said first element formation region; a second element formation region disposed at a distance from said first element formation region and defined by a second insulating isolation portion reaching from said main surface to said first depth; a second semiconductor element formed in said second element formation region; a substrate contact portion formed in a region of said semiconductor substrate that is positioned between said first element formation region and said second element formation region, said substrate contact portion including a portion reaching from said main surface to a second depth; and a crystal defect region including a first crystal defect region formed at a portion of said semiconductor substrate that is positioned immediately below said substrate contact portion.
2. The semiconductor device according to claim 1, wherein said crystal defect region includes a second crystal defect region formed at a portion of said semiconductor substrate that is positioned immediately below said first insulating isolation portion and a third crystal defect region formed at a portion of said semiconductor substrate that is positioned immediately below said second insulating isolation portion.
3. The semiconductor device according to claim 2, wherein said first crystal defect region includes a first crystal defect region first portion and a first crystal defect region second portion formed at a position deeper than said first crystal defect region first portion.
4. The semiconductor device according to claim 1, wherein said substrate contact portion is disposed so as to surround at least periphery of said first element formation region, and said first crystal defect region is formed along said substrate contact portion, at a portion of said semiconductor substrate that is positioned immediately below said substrate contact portion.
5. The semiconductor device according to claim 4, wherein a plurality of said substrate contact portions are disposed as said substrate contact portion, a plurality of said substrate contact portions including a substrate contact first portion and a substrate contact second portion disposed so as to surround periphery of said substrate contact first portion.
6. The semiconductor device according to claim 4, wherein a plurality of said first insulating isolation portions are disposed as said first insulating isolation portion, a plurality of said first insulating isolation portions including a first insulating isolation first portion defining said first element formation region and a first insulating isolation second portion disposed inside said substrate contact portion so as to surround periphery of said first insulating isolation first portion.
7. The semiconductor device according to claim 4, wherein a plurality of said first insulating isolation portions are disposed as said first insulating isolation portion, a plurality of said first insulating isolation portions including a first insulating isolation first portion defining said first element formation region and a first insulating isolation second portion disposed so as to surround said first insulating isolation first portion and said substrate contact portion.
8. A method of manufacturing a semiconductor device, comprising the steps of: forming a first isolation groove defining a .sup.-first element formation region and a second isolation groove defining a second element formation region to reach from a main surface of a semiconductor substrate to a first depth, and forming an opening reaching from said main surface of said semiconductor substrate positioned between said first isolation groove and said second isolation groove to said first depth; forming a first semiconductor element in said first element formation region; forming a second semiconductor element in said second element formation region; forming an insulating film so as to fill said first isolation groove, said second isolation groove, and said opening to form a first insulating isolation portion in said first isolation groove and form a second insulating isolation portion in said second isolation groove; successively performing processing on a portion of said insulating film buried in said opening and on said semiconductor substrate to form a contact opening passing through said insulating film to reach said first depth; forming a conductor in said contact opening to form a substrate contact portion; and injecting an injection seed not concerned with a conductivity type to form a crystal defect region in said semiconductor substrate, the step of forming said crystal defect region including the step of forming a first crystal defect region at a portion of said semiconductor substrate that is positioned immediately below said substrate contact portion.
9. The method of manufacturing a semiconductor device according to claim 8, wherein the step of forming said crystal defect region includes the step of injecting a first impurity as said injection seed from said first isolation groove, said second isolation groove, and said opening to form a second crystal defect region at a portion of said semiconductor substrate that is positioned immediately below said first isolation groove, form a third crystal defect region at a portion of said semiconductor substrate that is positioned immediately below said second isolation groove, and form said first crystal defect region at a portion of said semiconductor substrate that is positioned at a bottom of said opening.
10. The method of manufacturing a semiconductor device according to claim 9, wherein the step of forming said crystal defect region includes the step of injecting a second impurity as said injection seed from said contact opening to form a fourth crystal defect region at a position deeper than said first crystal defect region immediately below a bottom of said contact opening.
11. The method of manufacturing a semiconductor device according to claim 8, wherein the step of forming said crystal defect region includes the step of injecting a third impurity as said injection seed from said contact opening to form said first crystal defect region at a portion of said semiconductor substrate that is positioned immediately below a bottom of said contact opening.
12. The method of manufacturing a semiconductor device according to claim 8, wherein said injection seed includes at least any one of carbon, silicon, germanium, and argon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0041] A semiconductor device including a substrate contact portion according to a first embodiment will be described.
[0042] As previously described, a variety of semiconductor elements, for example, such as CMOS transistors, high voltage NMOS transistors, high voltage PMOS transistors, and bipolar transistors are formed in a semiconductor device. Here, for convenience of explanation, a high voltage NMOS transistor and a CMOS transistor are described as semiconductor elements, by way of example.
[0043] As shown in
[0044] High voltage NMOS transistor formation region HVNR and CMOS transistor formation region CMR are disposed at a distance from each other. A substrate contact portion CLD is formed at a region (substrate electrode region SER) of semiconductor substrate SUB that is positioned between high voltage NMOS transistor formation region HVNR and CMOS transistor formation region CMR. Substrate contact portion CLD fixes semiconductor substrate SUB (p-type substrate PSB) to a predetermined potential (see
[0045] Element isolation insulating film DTI1 (DTI) is formed in a trench DTC (DTC). Element isolation insulating film DTI2 (DTI) is formed in a trench DTC2 (DTC). Substrate contact portion CLD is formed in a contact groove DHC. As shown in
[0046] The structure of semiconductor device SD will be described in more details. As shown in
[0047] A crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below element isolation insulating film DTI1. A crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below element isolation insulating film DTI2.
[0048] Substrate contact portion CLD is formed from the surface of semiconductor substrate SUB over depth D1. Substrate contact portion CLD passes through epitaxial layer EL and n-type buried region NBL to reach p-type substrate PSB. A crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below substrate contact portion CLD. Substrate contact portion CLD may be formed deeper than depth D1 or may be formed shallower than depth D1.
[0049] In high voltage NMOS transistor formation region HVNR, p-type epitaxial layer PE is formed in epitaxial layer EL. A high voltage MOS transistor HVN is formed in p-type epitaxial layer PE. In CMOS transistor formation region CMR, p-type epitaxial layer PE is formed. An NMOS transistor NMT and a PMOS transistor PMT are formed in p-type epitaxial layer PE.
[0050] Insulating film TIT is formed so as to cover high voltage MOS transistor HVN, NMOS transistor NMT, PMOS transistor PMT, and the like. A plurality of first interconnection layers ML are formed on the surface of insulating film ILF. Of a plurality of first interconnection layers ML, a predetermined first interconnection layer ML is electrically connected to conductor portion SCN of substrate contact portion CLD.
[0051] On a plurality of first interconnection layers ML, multi-level interconnection layers MLS and multi-level interlayer insulating films MIL for insulating multi-level interconnection layers MLS from each other are formed. A polyimide film PIX is formed so as to cover multilayer interlayer insulating film MIL. Semiconductor device SD according to the first embodiment is configured as described above.
[0052] An example of a method of manufacturing the semiconductor device described above will now be described. First, as shown in
[0053] Next, for example, a silicon oxide film (not shown) serving as an etching mask is formed so as to cover high voltage NMOS transistor HVN, NMOS transistor NMT, PMOS transistor PMT, and the like. Next, a resist pattern PR1 (see
[0054] Next, as shown in
[0055] Next, as shown in
[0056] Next, using silicon oxide film SSF and the like as an injection mask, an impurity not concerned with a conductivity type is injected to form crystal detect region CDA at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below each of trenches DTC1, DTC2 and opening COP. Examples of the impurity not concerned with a conductivity type include carbon, silicon, germanium, and argon.
[0057] Next, a liner film (not shown), for example, formed of a silicon nitride film is formed so as to cover high voltage NMOS transistor HVN, NMOS transistor NMT, PMOS transistor PMT, and the like. Next, as shown in
[0058] Here, in high voltage NMOS transistor formation region HVNR, insulating film ILF is formed so as to cover the side surfaces and the bottom surface of trench TRC1. In CMOS transistor formation region CMR, insulating film ILF is formed so as to cover the side surfaces and the bottom surface of trench TRC2. In substrate electrode region SER, insulating film ILF is formed so as to cover the side surfaces and the bottom surface of opening COP.
[0059] Next, as shown in
[0060] Next, as shown in
[0061] Next, the liner film exposed at the bottom of contact hole CH is removed. Next, a barrier metal film (not shown) and a metal film such as a tungsten film (not shown) are formed. Next, the metal film and the like are etched back or undergo chemical mechanical polishing. This process forms contact plugs CP in each of high voltage NMOS transistor formation region HVNR and CMOS transistor formation region CMR, as shown in
[0062] Next, as shown in
[0063] In the semiconductor device described above, crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below each of element isolation insulating film DTI1, element isolation insulating film DTI2, and substrate contact portion CLD. This configuration can suppress the effect of carriers generated from a semiconductor element formed in one element formation region EFR on the operation of a semiconductor element formed in another element formation region EFR. This will be described in comparison with a semiconductor device according to a comparative example.
[0064] As shown in
[0065] In general, in a semiconductor device, generation and annihilation of carriers (leak current) are repeated in connection with the operation of semiconductor elements. The generated carriers are annihilated at micro-defects (BMD) produced in the semiconductor substrate as the recombination center. The micro-defects depend on the concentration of oxygen introduced to semiconductor substrate SUB (p-type substrate PSB). As the oxygen concentration decreases, the micro-defects decrease. As micro-defects decrease, the recombination center of carriers decreases.
[0066] Here, it is supposed that carriers (electrons) are generated in connection with the operation of high voltage NMOS transistor NMT in semiconductor device SD according to the comparative example. As shown in
[0067] At this time, if the number of micro-defects in p-type substrate PSB decreases, the proportion of annihilated carriers decreases, and the lifetime of carriers becomes long. If the lifetime of carriers becomes long, the carriers may further diffuse in p-type substrate PSB to reach, for example, the region of p-type substrate PSB positioned at the adjacent CMOS transistor formation region CMR (see the dotted arrow). The inventors of the present invention have observed that the carders reaching the adjacent region may cause malfunction of NMOS transistor NMT or PMOS transistor PMT.
[0068] By contrast to semiconductor device SD according to the comparative example, semiconductor device SD according to the embodiment has crystal defect region CDA at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below each of element isolation insulating film DTI1, element isolation insulating film DTI2, and substrate contact portion CLD.
[0069] In this configuration, as shown in
Second Embodiment
[0070] A semiconductor device including a substrate contact portion according to a second embodiment will be described.
[0071] As shown in
[0072] An example of a method of manufacturing the semiconductor device described above will be described. First, after the steps similar to the steps shown in
[0073] Next, through the steps similar to the steps shown in
[0074] In the aforementioned semiconductor device, crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below substrate contact portion CLD disposed between high voltage NMOS transistor formation region HVNR and CMOS transistor formation region CMR.
[0075] With this configuration, as shown in
Third Embodiment
[0076] A semiconductor device including a substrate contact portion according to a third embodiment will be described.
[0077] As shown in
[0078] In addition, a crystal defect region CDB is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below crystal defect region CDA. Except for this, the configuration is similar to the semiconductor device shown in
[0079] An example of a method of manufacturing the semiconductor device described above will now be described. First, after the steps similar to the steps shown in
[0080] Next, using silicon oxide film SSF and the like as an injection mask, an impurity not concerned with a conductivity type is injected to form crystal defect region CDA at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below the bottom of each of trench DTC1 and trench DTC2. Crystal defect region CDA is also formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below the bottom of opening COP.
[0081] Next, through the steps similar to the steps shown in
[0082] Here, since resist pattern PR3 and insulating film ILF are used as an injection mask, the injection mask is a relatively thick injection mask. Therefore, an impurity can be injected with injection energy higher than the injection energy for forming crystal defect region CDA. Thus, crystal defect region CDB is formed at a position deeper than crystal defect region CDA. Thereafter, resist pattern PR3 is removed. Next, through the steps similar to the steps shown in
[0083] In the aforementioned semiconductor device, crystal defect region CDA is formed at a portion of p-type substrate PSB (semiconductor substrate SUB) that is positioned immediately below each of element isolation insulating film DTI1, element isolation insulating film DTI2, and substrate contact portion CLD. In addition, crystal defect region CDB is formed at a position deeper than crystal defect region CDA, immediately below substrate contact portion CLD.
[0084] As shown in
Fourth Embodiment
[0085] Here, variations of a planar structure (pattern) of the substrate contact portion will be described.
[0086] In the semiconductor device according to the foregoing embodiments, substrate contact portion CLD is formed in a region of semiconductor substrate SUB that is positioned between high voltage NMOS transistor formation region HVNR and CMOS transistor formation region CMR, by way of example. The arrangement pattern of substrate contact portion CLD is not limited to this example. Its variations will be described.
FIRST EXAMPLE
[0087] In a first example, as shown in
[0088] In this case, the carriers diffusing in every direction from high voltage NMOS transistor formation region HVNR can be annihilated in crystal defect region CDA. Thus, the carriers diffusing toward the adjacent CMOS transistor formation region CMR or another element formation region (not shown) are reduced, thereby reliably suppressing malfunction of the semiconductor element.
SECOND EXAMPLE
[0089] In a second example, as shown in
[0090] In this case, the carriers diffusing toward CMOS transistor formation region CMR from every direction can be annihilated in crystal defect region CDA. This can reliably suppress malfunction of the semiconductor element, such as a CMOS transistor, into which carriers are likely to flow.
THIRD EXAMPLE
[0091] A third example has a combined structure of the first example and the second example. As shown in
[0092] In this case, the carriers diffusing in every direction from high voltage NMOS transistor formation region HVNR can be annihilated in crystal defect region CDA. The carriers diffusing toward CMOS transistor formation region CMR from every direction can also be annihilated in crystal defect region CDA. This can more reliably suppress malfunction of the semiconductor element, such as a CMOS transistor, into Which carriers are likely to flow.
FOURTH EXAMPLE
[0093] In a fourth example, as shown in
[0094] In this case, the carriers diffusing in every direction from high voltage NMOS transistor formation region HVNR can be reliably annihilated in crystal defect region CDA. This configuration can more reliably suppress malfunction of the semiconductor element, such as a CMOS transistor, into which carriers are likely to flow.
FIFTH EXAMPLE
[0095] In a fifth example, as shown in
[0096] With this configuration, the carriers produced in the semiconductor element formed in element formation region EFR and diffusing in every direction can be annihilated in crystal defect region CDA. Conversely, the carriers diffusing from every direction toward the semiconductor element formed in element formation region EFR can be annihilated in crystal defect region CDA. As a result, malfunction of the semiconductor element can be suppressed reliably.
SIXTH EXAMPLE
[0097] In a sixth example, as shown in
[0098] With this configuration, the carriers produced in the semiconductor element formed in the element formation region and diffusing in every direction can be annihilated reliably in crystal defect region CDA and the like. Conversely, the carriers diffusing from every direction can be annihilated reliably in crystal defect region CDA and the like. As a result, malfunction of the semiconductor element can be suppressed more reliably.
[0099] In the foregoing semiconductor device, for convenience of explanation, high voltage NMOS transistor HVNR has been taken as an example of the semiconductor element in which carriers are likely to be emitted, and CMOS transistor CMR has been taken as an example of the semiconductor element into which carriers are likely to flow. They have been illustrated by way of example, and the structure of substrate contact portion CLD or the structure of element isolation insulating film DTI described above is applicable to a semiconductor device including a semiconductor element in which carriers are likely to be emitted and a semiconductor element into which carriers are likely to flow.
[0100] Although in the example described above, crystal defect region CDA (see
[0101] A variety of the structures described in the embodiments can be combined as necessary.
[0102] Although the present invention made by the inventors of the invention has been described in detail based on embodiments, it is clearly understood that the present invention is not limited to the foregoing embodiments and susceptible to various modifications without departing from the scope of the invention.