An additively-manufactured heat exchanger includes fluidly-separated alternating first and second layers having respective flow channels which can include one or more features that is either a riblet or a turbulator. A riblet includes a riblet peak and/or a riblet valley, which has a riblet slope, and the riblet peak and/or riblet valley has a riblet axis that is generally parallel to either the first fluid flow direction or the second fluid flow direction. A turbulator includes a turbulator peak and/or a turbulator valley, which has a turbulator slope, and the turbulator peak and/or turbulator valley has a turbulator axis that is generally perpendicular to either the first fluid flow direction or the second fluid flow direction. The respective slope angles are generally 25-65 deg. relative to build-axis, thereby resulting in improved surface roughness and uniformity control during the build process.

A multi-thermal characteristic heat sink fin, comprising a first heat spreading plate, a second heat spreading plate, and a primary heat spreading plate is provided. A plurality of multi-thermal characteristic heat sink fins is assembled together to form a heat sink, further having at least a heat pipe assembled therethrough, and a base plate, assembled to the at least a heat pipe and in contact with a heat source. The primary heat spreading plate is sandwiched and enclosed within the first and second heat spreading plates, hindering debris, contaminants, and moisture from entering the surface interfaces therebetween. The material of the heat pipes and primary heat spreading plate is different from that of the first and second heat spreading plates. No heat treatment process of two or more different materials is required for assembly of the multi-thermal characteristic heat sink fin and at least a heat pipe assembled thereto.

A thermal management system includes a plurality of thermal management assemblies. Each of the thermal management assemblies has a monolithic foil structure having a body with an external surface and a differently shaped and opposing internal surface. The external surface forms an outer profile and the internal surface forming an internal conduit with the outer profile and the internal conduit having different shapes. The monolithic foil structure is configured to physically isolate a first fluid flowing along the external surface from a second fluid flowing in the internal conduit. The body is configured to transfer thermal energy between the first fluid flowing along the external surface and the second fluid flowing in the internal conduit.

A cryocooler includes an expansion chamber, a cooling stage thermally coupled to the expansion chamber, the cooling stage including a first heat transfer block provided with a surface exposed to the expansion chamber and a first heat exchange surface disposed outside the expansion chamber and a second heat transfer block provided with a second heat exchange surface facing the first heat exchange surface, a refrigerant supply port installed in the cooling stage outside the expansion chamber, a refrigerant discharge port installed in the cooling stage outside the expansion chamber, and a refrigerant path fluidically separated from the expansion chamber, the refrigerant path being formed between the first heat transfer block and the second heat transfer block such that a refrigerant flows from the refrigerant supply port to the refrigerant discharge port along the first heat exchange surface and the second heat exchange surface.

A heat exchanger for providing thermal energy transfer between a first flow along a first flowpath and a second flow along a second flowpath has at least one plate bank having a plurality of plates, each plate having: a first face and a second face opposite the first face; a leading edge along the second flowpath and a trailing edge along the second flowpath; a proximal edge having at least one inlet port along the first flowpath and at least one outlet port along the first flowpath; and at least one passageway along the first flowpath. An inlet manifold has a first face to which the plurality of plates are mounted along their respective proximal edges. An inlet plenum has at least one inlet port and at least one outlet port. An outlet plenum has at least one outlet port and at least one inlet port. The first flowpath passes from the at least one inlet port of the inlet plenum, through the at least one passageway of each of the plurality of plates, and through the at least one outlet port of the outlet plenum. For each plate, the manifold first face has a respective associated slot capturing a portion of the plate along the proximal edge thereof to prevent extraction of the plate normal to the face.

A heat exchanger includes a body defining a flow channel, and a pin extending across the flow channel, the pin including an at least partially non-cylindrical shape. The pin can be a double helix pin including two spiral branches defining a double helix shape. The two branches can include a uniform winding radius. The two branches include a non-uniform winding radius. The non-uniform winding radius can include a base radius and a midpoint radius, wherein the midpoint radius is smaller than the base radius. The two branches can be joined together by one or more cross-members.

Some embodiments are directed to a kit of parts that includes heat sink parts, each heat sink part having a contact area for contacting a surface of an electronic device. The heat sink parts are connected but are spaced apart to allow them to adjust and keep their contact areas contacting the surface of the electronic device when the surface is distorted, for example due to heating. A heat sink part includes at least two spaced apart heat sink elements which are connected.

According to various embodiments, there is provided a heat sink including: a heat conducting surface; a plurality of nozzle arrays arranged such that output ends of nozzles of the plurality of nozzle arrays face the heat conducting surface; and a plurality of fins configured to at least partially surround a respective portion of the heat conducting surface facing a respective nozzle array of the plurality of nozzle arrays.

A pin-shaped first heat radiating fin low in fluid resistance is disposed in a region required to be high in cooling performance, and a second heat radiating fin high in fluid resistance of a shape in which a plurality of columns of grooves which each meander in zigzag at a narrow pitch are arranged side by side is disposed in a region only necessary to be low in cooling performance. Furthermore, the first and second heat radiating fins are installed in parallel to a direction of flow of refrigerant.

A heat exchanger includes an inner fin arranged in a refrigerant passage. The inner fin has side wall portions formed so as to extend in a predetermined direction and arranged parallel to each other. A gap formed between the side wall portions facing each other is a passage portion through which refrigerant flows. Each of the side wall portions has a plurality of openings arranged in the predetermined direction. An inclined surface inclined with respect to the predetermined direction is formed in a part of the side wall portion located between the openings adjacent to each other.