A method to form a magnesium article includes: heating materials including magnesium, aluminum, manganese and tin in a furnace to create an alloy having a composition of; the magnesium in an amount greater than or equal to 90% by weight of the materials; the aluminum ranging between approximately 2.0% up to approximately 4.0% by weight of the materials; the manganese ranging between approximately 0.43% up to approximately 0.6% by weight of the materials; and the tin ranging between approximately 1% up to approximately 3% by weight of the materials; chill casting the alloy to create a cast billet; and heating the cast billet at a temperature ranging from approximately 380° C. up to approximately 420° C. and maintaining the temperature for a time period between approximately 4 hours to 10 hours to homogenize element distribution.

A device for cleaning a vent of a first forging die suitable for receiving, between the first die and a second die, a metal blank to be shaped in order to produce a metal part, the device for cleaning including a pump for injecting an aqueous solution, suitable for injecting the aqueous solution into the vent, an ultrasound generator, suitable for generating ultrasound waves within the vent, an air intake suitable for ensuring a venting of the vent, and a valve system for alternately controlling at least the injection of aqueous solution and ultrasound and the venting of the vent.

Systems and methods in accordance with embodiments of the invention implement bulk metallic glass-based macroscale compliant mechanisms. In one embodiment, a bulk metallic glass-based macroscale compliant mechanism includes: a flexible member that is strained during the normal operation of the compliant mechanism; where the flexible member has a thickness of 0.5 mm; where the flexible member comprises a bulk metallic glass-based material; and where the bulk metallic glass-based material can survive a fatigue test that includes 1000 cycles under a bending loading mode at an applied stress to ultimate strength ratio of 0.25.

Austempered steel for components requiring high strength and high ductility and/or fracture toughness, which has a silicon content of 3.1 weight-% to 4.4 weight-% and a carbon content of 0.4 weight-% to 0.6 weight-%. The microstructure of the austempered steel is ausferritic or superbainitic.

An aluminum-silicon carbide composite including flat-plate-shaped composited portion containing silicon carbide and an aluminum alloy, and aluminum layers containing an aluminum alloy provided on both plate surfaces of composited portion, wherein circuit board is mounted on one plate surface and the other plate surface is used as heat-dissipating surface, wherein: the heat-dissipating-surface-side plate surface of the composited portion has a convex curved shape; the heat-dissipating-surface-side aluminum layer has a convex curved shape; ratio (Ax/B) between the average (Ax) of the thicknesses at the centers on opposing short sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.91≦Ax/B≦1.00; and a ratio (Ay/B) between the average (Ay) of the thicknesses at the centers on opposing long sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.94≦Ay/B≦1.00 and production method therefor.

The present disclosure provides a method of manufacturing a composite material. The method can include compacting a copper alloy powder into a plurality of substantially uniform compressed sub-assemblies such that the copper alloy powder has a density that is greater than 50%. The plurality of compressed sub-assemblies can be layered relative one another within an aperture of a shell, the plurality of compressed sub-assemblies to form a consecutive assembly of compacted copper alloy. The shell may include one of the following: a precipitation hardened copper alloy, copper alloy, and carbon steel. The consecutive assembly can be sealed within the shell to form a billet. The billet can be hot-extruded to form a rod, and the extruded rod can be further drawn to form a composite wire of a desired diameter. The composite wire may be used to create a composite welding electrode.

A sprocket wheel, which is a machine component configured to slide relative to a bushing while being in contact with the bushing in an outer peripheral surface, includes a base made of a first metal, and an overlay that covers the base so as to constitute the outer peripheral surface. The surface of the overlay constituting the outer peripheral surface has been smoothed. Such a smoothed surface of the overlay makes the sprocket wheel less damaging to the bushing.

A method for producing a hollow part (17; 21; 46) made of a metal material, includes preparing a blank (1; 18; 33) of the metal material of the hollow part (17; 21; 46), and at least one sacrificial mandrel (2; 19; 34, 35) made of a material which has a yield stress in the range from −30% to +20% of the yield stress of the material of the blank (1; 18; 33), preferably in the range from −15% to +10%, ideally in the range from −5% to +3%; applying a punch (10) on at least one of the ends of the blank (1; 18; 33) in order to produce the expansion of at least a portion of said blank (1; 18; 33) and to create at least one internal space (12; 20; 36, 37) inside said blank (1; 18; 33); inserting a sacrificial mandrel (2; 19; 34; 35) in said an internal space (12; 20; 37) of the blank (1; 18; 33);crimping the sacrificial mandrel (2; 19; 34, 35) in said blank (1; 18; 33);producing, by co-forging, a simultaneous deformation of said blank (1; 18; 33) and of said sacrificial mandrel (2; 19; 34, 35), with a homothetic ratio K; and performing a machining in order to remove the sacrificial mandrel (2; 19; 34, 35).

A method for manufacturing a cold-forged extruded aluminum alloy rod includes the steps of: (A) preparing a primary material and a cold extrusion apparatus including a cold extrusion die and a cold extrusion punch corresponding in position to the cold extrusion die; (B) processing the primary material to form a solid preform; (C) subjecting the preform to a homogeneous annealing; (D) testing the hardness of the preform; (E) immersing the preform in a tank containing a lubricant for a predetermined time, (F) applying talcum powder on the preform; and (C) subjecting the preform to cold forging to thereby forming the cold-forged extruded aluminum alloy rod.

The invention relates to a method for producing a shaped part comprising a solid metallic glass. According to the method, a preform is shaped below the glass transition temperature and is then heated to a temperature above the glass transition temperature.