An insert including a taper is covered with a molten metal. A metal molded product with the insert joined thereto is generated by semi-cooling the molten metal to a press-fitting temperature which is higher than a recrystallization temperature of the molten metal and lower than a melting point of the molten metal. A fitting hole which is filled with the insert is formed in the metal molded product. The taper is fitted into the fitting hole. An undercut is not formed in front of a tip of the taper. The insert is press-fitted into the fitting hole while pressing and extending the fitting hole with the taper in a thinning direction of the taper at a press-fitting temperature. The metal molded product is further cooled with the press-fitting maintained.

An insert including a taper is covered with a molten metal. A metal molded product with the insert joined thereto is generated by semi-cooling the molten metal to a press-fitting temperature which is higher than a recrystallization temperature of the molten metal and lower than a melting point of the molten metal. A fitting hole which is filled with the insert is formed in the metal molded product. The taper is fitted into the fitting hole. An undercut is not formed in front of a tip of the taper. The insert is press-fitted into the fitting hole while pressing and extending the fitting hole with the taper in a thinning direction of the taper at a press-fitting temperature. The metal molded product is further cooled with the press-fitting maintained.

A press-in fastener has from top to bottom: a head, a clinch feature, and a spiral, knurled shank. The fastener can hold two parts together by first clinching with a first metal panel, and then being pressed into a hole in a second, less ductile panel having a uniform interference between the knurled fastener shank and the hole. The knurled shank has a helix configuration that allows for use in non-ductile materials and eliminates the need for tapered holes and screws for applications that do not require disassembly.

A method for connecting a first component to a second component to form an assembly forms a press fit connection between the first component and the second component, for which purpose the second component is produced having an annular component section. A recess is formed, in which the first component is at least partially arranged. At least the annular component section of the second component is produced as a sintered component and has net shape or near net shape quality at least in the region of the recess.

A vehicle component such as an axle spindle or suspension beam (3) is connected to a tubular vehicle axle (1) by fitting a connector sleeve (2) onto the axle and subjecting the assembly to a crimping operation in which plural depressions (206,2018) are formed by indentation in the connector sleeve and the axle wall at the connection region (11,12) to fix the connector sleeve on the tubular axle. In the described proposals a solid lubricant (4) such as molybdenum disulphide is applied at the connection region between the connector sleeve (2) and axle (1), before crimping. The further vehicle component (3) is then connected to the connector sleeve (2) by welding.

A tooling for cold forming operations can include a transition shoe and a die. The transition shoe can include a first dovetail formation and a second dovetail formation opposite the first dovetail formation relative to a pressing direction. The first dovetail formation can be configured to removably engage a dovetail formation on a shoe of a press. The die can include a third dovetail formation and a first cold forming profile. The third dovetail formation can be configured to removably engage the second dovetail formation on the transition shoe to removably secure the die to the press for cold forming operations.

To provide a fitting member, an annular member, a joined member and a method of manufacturing the joined member, which prevent occurrence of a not-joined portion. A fitting member 10 has a fitting protrusion 10p which is protruded outward on an outside face 10s. An annular member 20 contains a space 20h in which the fitting member 10 is to be fitted. An annular member 20 has an annular protrusion 20p on an inside face 20f. When the fitting member 10 is fitted into the space 20h at a predetermined depth, the fitting protrusion 10p and the annular protrusion 20p fill not-joined portions which may be generated assuming that they are not provided. A joined member 30 is produced by fitting the fitting member 10 into the space 20h at the predetermined depth, so that a contact portion between the fitting member 10 and the annular member 20 is joined in solid phase.

A joining tool (10) is provided for pressing a disk (12) to a shaft (14) that has opposite first and second ends. The first end (18) of the shaft (14) is received in a press table (22) and the second end (24) of the shaft (14) is received in a centering receptacle (26). A press plate (34) axially presses the disk (12) onto the shaft (14). A resilient ram (40) is provided on a side of the press plate (34) that faces toward the disk (12) and compensates for an axial run-out of the disk (12) relative to the press plate (34). The resilient ram (40) of the joining tool (10) enables the disk (12) that has an axial run-out to be pressed onto the shaft (14) in a correspondingly sloped manner, with the result that a rotor shaft (16) with a satisfactory bond is made possible.

The invention concerns a method for joining a metal component and a polymer component, and a structure comprising said components. In the method, an extrusion die plate with a through hole is placed between the metal component and the polymer component. A probe is rotated and plunged across the thickness of the metal component and eventually through said through hole of the extrusion die plate, thereby extruding a part of the metal component through said through hole of the extrusion die plate into the polymer component. The probe has a rotation axis having an offset to the centre of the through hole during the rotating and plunging action.

An amount of decrease ΔC in an axial clearance of a hub unit bearing is found based on an amount of expansion ΔD of an inner ring of the hub unit bearing, which is the difference between the outer-diameter dimension D1 of the inner ring after the inner ring is externally fitted with a tubular fitting portion of a hub spindle of the hub unit bearing and after formation of a swaged portion of the hub spindle, the inner ring being held between the swaged portion and a stepped surface of the hub spindle, and an outer-diameter dimension D0 of the inner ring before the inner ring is externally fitted with the tubular fitting portion.