An iso-grid composite component according to an exemplary aspect of the present disclosure includes a spacer transverse to a uni-tape ply bundle, the spacer interrupted by the uni-tape ply bundle.

Embodiments of the present disclosure include a screen basket apparatus includes a substantially vertical cylindrical frame and a synthetic screening surface secured to the frame. The synthetic screening surface may be configured to separate carbon or resin from a slurry of a carbon-in-leach, carbon-in-pulp, resin-in-leach, or resin-in-pulp material as fluid flows from outside to inside the screen basket apparatus such that carbon or resin is retained on an external surface of the synthetic screening surface. The cylindrical frame may be a grid frame and the synthetic screening surface may include a plurality of replaceable screen assemblies attached to the grid frame. The grid frame may include a plurality of openings and each of the plurality of openings is configured to receive a respective one of the plurality of replaceable screen assemblies. The synthetic screening surface may include injected molded thermoplastics, thermoset polyurethanes, and/or other polymeric materials.

Embodiments of the present disclosure include a screen basket apparatus includes a substantially vertical cylindrical frame and a synthetic screening surface secured to the frame. The synthetic screening surface may be configured to separate carbon or resin from a slurry of a carbon-in-leach, carbon-in-pulp, resin-in-leach, or resin-in-pulp material as fluid flows from outside to inside the screen basket apparatus such that carbon or resin is retained on an external surface of the synthetic screening surface. The cylindrical frame may be a grid frame and the synthetic screening surface may include a plurality of replaceable screen assemblies attached to the grid frame. The grid frame may include a plurality of openings and each of the plurality of openings is configured to receive a respective one of the plurality of replaceable screen assemblies. The synthetic screening surface may include injected molded thermoplastics, thermoset polyurethanes, and/or other polymeric materials.

A geogrid in the form of an integral, mesh structure includes molecularly orientated polymeric material, with the integral, mesh structure being formed of interconnecting mesh defining elements including elongate tensile elements. The molecular orientation of the integral, mesh structure is uniform throughout the extent thereof.

A geogrid in the form of an integral, mesh structure includes molecularly orientated polymeric material, with the integral, mesh structure being formed of interconnecting mesh defining elements including elongate tensile elements. The molecular orientation of the integral, mesh structure is uniform throughout the extent thereof.

A method for manufacturing a wrinkled net includes the step of guiding a net body between two opposed first rollers where the first rollers are rotated to primarily wrinkle the net body, the step of guiding the net body in between two second rollers where the second rollers are rotated to pressurize the net body and heat is generated by friction between the second rollers and the net body to soften the net body, the step of collecting the softened net body in a container where portions of the softened net body are squeezed against one another, and the step of releasing the wrinkled net body from the container after a predetermined period of time in which the portions of the softened the net body are squeezed against one another in the container.

A method for manufacturing a wrinkled net includes the step of guiding a net body between two opposed first rollers where the first rollers are rotated to primarily wrinkle the net body, the step of guiding the net body in between two second rollers where the second rollers are rotated to pressurize the net body and heat is generated by friction between the second rollers and the net body to soften the net body, the step of collecting the softened net body in a container where portions of the softened net body are squeezed against one another, and the step of releasing the wrinkled net body from the container after a predetermined period of time in which the portions of the softened the net body are squeezed against one another in the container.

Thermoplastic polyurethane (TPU) compositions, methods for producing TPU compositions, methods of using TPU compositions, and apparatuses produced therefrom are disclosed. Disclosed TPU compositions include a thermoplastic polyurethane polymer, a heat stabilizer, a flow agent, and a filler material. The filler may be a glass fiber. Disclosed TPU compositions have improved thermal stability and improved flow properties suitable for injection molding of articles of manufacture having a large plurality of fine openings or pores. Articles produced from the composition have superior thermal stability, abrasion resistance, and chemical resistance. Example articles include screening members for vibratory screening machines. Further embodiments include compositions without heat stabilizers, flow agents, and filler materials, and compositions in which two TPU materials having different harnesses are combined to generate a material with a pre-determined hardness. Injection molded screen elements having openings from 25 to 150 microns and open screening area from 10% to 35% are disclosed.

Thermoplastic polyurethane (TPU) compositions, methods for producing TPU compositions, methods of using TPU compositions, and apparatuses produced therefrom are disclosed. Disclosed TPU compositions include a thermoplastic polyurethane polymer, a heat stabilizer, a flow agent, and a filler material. The filler may be a glass fiber. Disclosed TPU compositions have improved thermal stability and improved flow properties suitable for injection molding of articles of manufacture having a large plurality of fine openings or pores. Articles produced from the composition have superior thermal stability, abrasion resistance, and chemical resistance. Example articles include screening members for vibratory screening machines. Further embodiments include compositions without heat stabilizers, flow agents, and filler materials, and compositions in which two TPU materials having different harnesses are combined to generate a material with a pre-determined hardness. Injection molded screen elements having openings from 25 to 150 microns and open screening area from 10% to 35% are disclosed.

A method is provided for forming a near-net thermoplastic composite component includes co-spraying a mixture comprising a thermoplastic polymer material and a chopped reinforcing material deposited onto at least one region associated with a tool having a first temperature and defining a near-net component shape. The mixture and adjacent tool is heated to a second temperature while the mixture is on the tool. The first temperature is below the solidification temperature of the thermoplastic polymer material and the second temperature is above the solidification temperature. Then, the mixture is exposed to a negative pressure to promote removal of gases from the mixture and put under compressive force to densify the mixture. The thermoplastic polymer material melts and flows. The tool is cooled to the first temperature and removing the mixture to form the near-net thermoplastic composite component having randomly oriented chopped reinforcement material distributed within a thermoplastic polymer matrix.