Patent classifications
C23C30/00
Brake Disc Provided with Protection from Wear and Corrosion and Method for Production Thereof
The present invention concerns the field of vehicle technology and industrial-plant technology and relates to a brake disc provided with protection from wear and corrosion and to a method for production thereof. The known solutions have the disadvantage that the coating for providing protection from corrosion and wear is applied to the frictional surfaces of the brake disc and is rubbed off straight away during the first braking operations. The present invention addresses the problem of providing a brake disc that has improved and durable protection from corrosion and wear. The significantly improved properties of the brake disc in terms of protection from corrosion and wear are achieved according to the invention by at least the region of the frictional surfaces (2) having an AlSi-based diffusion layer (3), which has a layer thickness of 0.1 mm to 0.6 mm and is formed in the process of interaction with the steel or grey cast iron of the metal main body (1). The brake disc according to the invention can be used for example in vehicles or as a braking system for industrial brakes or in wind turbines.
STEEL COMPONENT COMPRISING AN ANTI-CORROSION LAYER CONTAINING MANGANESE
The invention relates to a steel component comprising a steel substrate having an anticorrosion coating present at least on one side of the steel substrate. This anticorrosion coating comprises a manganese-containing alloy layer. The manganese-containing alloy layer here forms the closest alloy layer of the anticorrosion coating to the surface. Moreover the manganese-containing alloy layer comprises iron and a further metal.
STEEL COMPONENT COMPRISING AN ANTI-CORROSION LAYER CONTAINING MANGANESE
The invention relates to a steel component comprising a steel substrate having an anticorrosion coating present at least on one side of the steel substrate. This anticorrosion coating comprises a manganese-containing alloy layer. The manganese-containing alloy layer here forms the closest alloy layer of the anticorrosion coating to the surface. Moreover the manganese-containing alloy layer comprises iron and a further metal.
Process for making an erosion and wear resistant shot chamber for die casting application
A process of forming an erosion, oxidation, and wear resistant shot chamber, either a gooseneck or a shot sleeve, is provided. The process utilizes a self-healing erosive wear resistant coating on a liner of refractory metal to serve as the working surfaces of a shot chamber. Such a shot chamber is expected to have an improved service life for die casting of corrosive metals and alloys, including hot chamber die casting of aluminum alloys. An improved hot dipping process using stirring in the molten metal bath is also disclosed.
Cold-rolled steel sheet having excellent high-temperature properties and room-temperature workability
The present disclosure provides a cold-rolled steel sheet having excellent high-temperature properties and room-temperature workability, including, by weight: carbon (C): 0.0005 to 0.003%, manganese (Mn): 0.20 to 0.50%, aluminum (Al): 0.01 to 0.10%, phosphorus (P): 0.003 to 0.020%, nitrogen (N): 0.0005 to 0.004%, sulfur (S): 0.015% or less, niobium (Nb): 0.005 to 0.040%, chromium (Cr): 0.10 to 0.50%, tungsten (W): 0.02 to 0.07%, and a balance of iron (Fe) and other inevitable impurities, wherein C, Nb, and W satisfy the following relationship 1, a microstructure comprises 95 area % or more of polygonal ferrite and 5 area % or less of acicular ferrite, and the cold-rolled steel sheet comprises (Nb,W)C-based precipitates having an average size of 0.005 to 0.10 μm and a method for manufacturing the same:
0.00025≤(2×Nb/93)×(W/184)/(C/12)≤0.0015 [Relationship 1]
where, C, Nb, and W are in weight %.
Cold-rolled steel sheet having excellent high-temperature properties and room-temperature workability
The present disclosure provides a cold-rolled steel sheet having excellent high-temperature properties and room-temperature workability, including, by weight: carbon (C): 0.0005 to 0.003%, manganese (Mn): 0.20 to 0.50%, aluminum (Al): 0.01 to 0.10%, phosphorus (P): 0.003 to 0.020%, nitrogen (N): 0.0005 to 0.004%, sulfur (S): 0.015% or less, niobium (Nb): 0.005 to 0.040%, chromium (Cr): 0.10 to 0.50%, tungsten (W): 0.02 to 0.07%, and a balance of iron (Fe) and other inevitable impurities, wherein C, Nb, and W satisfy the following relationship 1, a microstructure comprises 95 area % or more of polygonal ferrite and 5 area % or less of acicular ferrite, and the cold-rolled steel sheet comprises (Nb,W)C-based precipitates having an average size of 0.005 to 0.10 μm and a method for manufacturing the same:
0.00025≤(2×Nb/93)×(W/184)/(C/12)≤0.0015 [Relationship 1]
where, C, Nb, and W are in weight %.
Coated cutting tool
An object of the invention is to provide a coated cutting tool whose tool life can be extended by having excellent wear resistance and fracture resistance. The coated cutting tool includes: a substrate; and a coating layer formed on a surface of the substrate, in which the coating layer includes a lower layer, an intermediate layer, and an upper layer in this order from a substrate side to a surface side of the coating layer, the lower layer includes one or more Ti compound layers formed of a specific Ti compound, the intermediate layer contains TiCNO, TiCO, or TiAlCNO, the upper layer contains α-type Al.sub.2O.sub.3, an average thickness of the lower layer is 2.0 μm or more and 8.0 μm or less, an average thickness of the intermediate layer is 0.5 μm or more and 2.0 μm or less and is 10% or more and 20% or less of an average thickness of the entire coating layer, an average thickness of the upper layer is 0.8 μm or more and 6.0 μm or less, and in the intermediate layer, a ratio of a length of CSL grain boundaries and a ratio of a length of Σ3 grain boundaries are in specific ranges.
METHOD OF PRODUCING COPPER-CONTAINING LAYER
Provided is a method of producing a copper-containing layer, including: step 1: a step of reducing a surface of a substrate, provided that a substrate having a surface formed of a silicic acid compound is excluded, through use of a reducing agent; and step 2: a step of forming a copper-containing layer on the surface having been reduced in the step 1 through use of a thin-film forming raw material containing a copper compound by a plasma atomic layer deposition method.
HOT STAMPED COMPONENT
A hot stamped component, includes: a base material; and a Zn-based plating layer provided in contact with the base material as an upper layer of the base material and containing Zn and Ni. A region of the Zn-based plating layer on a base material side is a Fe—Zn solid solution containing Ni, and two or more twins exist in 10 crystal grains of the Fe—Zn solid solution containing Ni adjacent to an interface between the base material and the Zn-based plating layer.
APPARATUS, COMPOSITIONS, AND METHODS FOR STAINLESS-COATED STEEL REINFORCEMENT BAR
In some embodiments, a coating applied to steel reinforcement bar (e.g., steel rebar) that could considerably extend the lifetime of concrete structures by reducing steel rebar corrosion is disclosed. The coating includes a thin, passivating steel (e.g., stainless steel) layer that is applied to the outside of conventional steel rebar. The coating can be applied in-line through metal cold spray manufacturing, which is a high throughput coating technique that can be integrated into existing steel manufacturing plants. Furthermore, a novel, high performance ferritic steel with tailored resistance to corrosion from chlorides is described. The new ferritic steel is distinct from other commercial and experimental steels, and is better suited for coating low-cost steel structures like rebar. Multiple alloying elements including Cr, Al, and Si will each form protective oxides independently, increasing the total amount of protection and extending it over much wider ranges of pH and electrical potential.