This invention deals with a system using aqueous means for solubilizing chemical components contained in sulphur type ore concentrate which may contain iron, cobalt, niquel, copper, platinum group metals and other metals considered valuable and of commercial interest. Apart from that, a method using aqueous means for solubilizing such components is described.

The present patent document refers to the products and processes of Ceramic Proppant production from iron ore and/or sterile from its exploitation and/or tailings from its beneficiation, and/or fine and ultra-fine particles from other sources with similar properties, by agglomeration of these materials, and subsequent heat treatment, resulting from the combination of different technologies, previously used for other purposes, capable of obtaining a ceramic material, transforming the materials, including waste and sterile from other processes, into high value products, and reducing the impact of mining activity, with the best use of mineral resources.

In the future, this practice may allow for the reduction of waste and tailings disposal in new dams and piles, as well as the resumption of structures such as piles and old dams.

The present patent document refers to the products and processes of Ceramic Proppant production from iron ore and/or sterile from its exploitation and/or tailings from its beneficiation, and/or fine and ultra-fine particles from other sources with similar properties, by agglomeration of these materials, and subsequent heat treatment, resulting from the combination of different technologies, previously used for other purposes, capable of obtaining a ceramic material, transforming the materials, including waste and sterile from other processes, into high value products, and reducing the impact of mining activity, with the best use of mineral resources.

In the future, this practice may allow for the reduction of waste and tailings disposal in new dams and piles, as well as the resumption of structures such as piles and old dams.

The present invention provides a method for selective recovery of a valuable metal from a waste denitrification catalyst through alkali fusion, the method comprising the steps of: (a) adding an alkali metal to a waste denitrification catalyst, followed by mixing and alkali fusion, to generate a calcination product; (b) subjecting the calcination product to water-leaching to recover an alkali leachate and a residue; (c) adding a precipitator to the alkali leachate, followed by stirring, to recover calcium metavanadate (Ca(VO.sub.3).sub.2) or calcium tungstate (CaWO.sub.4) through precipitation; and (d) subjecting the recovered calcium tungstate to acid decomposition to prepare tungstic acid. Therefore, vanadium and tungsten can be recovered at high efficiency by a method in which a precipitator is added to a leachate, which is obtained by adding an excess amount of an alkali metal to a waste denitrification catalyst and carrying out calcination and water-leaching, and then a reaction rate is controlled.

The present invention provides a method for selective recovery of a valuable metal from a waste denitrification catalyst through alkali fusion, the method comprising the steps of: (a) adding an alkali metal to a waste denitrification catalyst, followed by mixing and alkali fusion, to generate a calcination product; (b) subjecting the calcination product to water-leaching to recover an alkali leachate and a residue; (c) adding a precipitator to the alkali leachate, followed by stirring, to recover calcium metavanadate (Ca(VO.sub.3).sub.2) or calcium tungstate (CaWO.sub.4) through precipitation; and (d) subjecting the recovered calcium tungstate to acid decomposition to prepare tungstic acid. Therefore, vanadium and tungsten can be recovered at high efficiency by a method in which a precipitator is added to a leachate, which is obtained by adding an excess amount of an alkali metal to a waste denitrification catalyst and carrying out calcination and water-leaching, and then a reaction rate is controlled.

Uneven sintering is prevented in a sintering machine, and thus sintered ore having high strength and a high lump yield rate is manufactured. A method for manufacturing sintered ore comprising: charging sintering raw material comprising fine ore and carbon material on a circulatively moving pallet to form a raw material layer; igniting the carbon material on a surface of the raw material layer and sucking air from above the raw material layer down to below the palette so that the air is introduced into the raw material layer; and combusting the carbon material in the raw material layer to thereby manufacture sintered ore, wherein fuel gas is discharged from a nozzle at a flow speed of 40 m/s or more, the discharged fuel gas is combusted to generate combustion gas, and the combustion gas is used for igniting the carbon material.

Uneven sintering is prevented in a sintering machine, and thus sintered ore having high strength and a high lump yield rate is manufactured. A method for manufacturing sintered ore comprising: charging sintering raw material comprising fine ore and carbon material on a circulatively moving pallet to form a raw material layer; igniting the carbon material on a surface of the raw material layer and sucking air from above the raw material layer down to below the palette so that the air is introduced into the raw material layer; and combusting the carbon material in the raw material layer to thereby manufacture sintered ore, wherein fuel gas is discharged from a nozzle at a flow speed of 40 m/s or more, the discharged fuel gas is combusted to generate combustion gas, and the combustion gas is used for igniting the carbon material.

A granulated material is provided which enables a reduction in the amount of adhesion of the granulated material to a conveyor junction.

A granulated material includes sludge in an amount of greater than 30 mass % and 90 mass % or less and sintered ore powder in an amount of 10 mass % or greater and less than 70 mass %. The granulated material includes granulated particles in which at least a portion of the sludge adheres to at least a portion of the sintered ore powder.

A granulated material is provided which enables a reduction in the amount of adhesion of the granulated material to a conveyor junction.

A granulated material includes sludge in an amount of greater than 30 mass % and 90 mass % or less and sintered ore powder in an amount of 10 mass % or greater and less than 70 mass %. The granulated material includes granulated particles in which at least a portion of the sludge adheres to at least a portion of the sintered ore powder.

The present invention relates to an ironmaking feedstock comprising a solid CaFe.sub.3O.sub.5 phase. The ironmaking feedstock may be produced by a process comprising reacting a combination of a calcium source and magnetite at elevated temperature under reducing conditions sufficient to produce the solid CaFe.sub.3O.sub.5 phase. The product may be in the form of agglomerates such as pellets, with a compressive strength such that the product is suitable for transportation.