A reformer for steam reforming a hydrocarbon-containing mixture, including a combustion chamber, a burner arranged within the combustion chamber, a first reactor tube which is arranged at least in sections within the combustion chamber, a catalyst arranged inside the first reactor tube, and an electrically heatable heating element is arranged inside the first reactor tube.

A plant that consumes a reformed gas obtained by reforming a source gas including at least methane and carbon dioxide includes: a reforming device that includes a reforming catalyst for reforming the source gas and an electric power supply member for supplying electric power to the reforming catalyst and that supplies electric power to the reforming catalyst to reform the source gas; and a reformed gas consuming apparatus that consumes the reformed gas A reaction temperature of a reforming reaction of the source gas in the reforming device can be adjusted by adjusting a supply amount of a heating medium including exhaust heat generated due to consumption of the reformed gas in the reformed gas consuming apparatus to the reforming device when heat exchange between the source gas and the heat medium is performed in the reforming gas.

The invention relates to a process to convert hydrocarbons into hydrogen and a separate carbon phase, whereby in step a) the hydrocarbons are contacted with a molten salt, preferably comprising Zinc Chloride, at temperatures preferably above 500 C. and in step b) a solid or liquid carbon phase is separated from the molten salt at a lower temperature, preferably below 150 C. The molten salt is then preferably re-heated to the desired temperature and recycled to step a). The process avoids the emission of CO.sub.2, making the hydrogen produced in this way a zero CO.sub.2 emission fuel and which also produces a carbon product produced having a use value.

A system for production of a synthesis gas, including: a synthesis gas generation reactor arranged for producing a first synthesis gas from a hydrocarbon feed stream; a post converter including a catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; the post converter including a conduit for supplying a CO.sub.2 rich gas stream into a mixing zone of the post converter, where the CO.sub.2 rich gas stream in the conduit upstream the mixing zone is in heat exchange relationship with gas flowing over the catalyst downstream the mixing zone; a pipe combining the at least part of the first synthesis gas and the CO.sub.2 rich gas stream to a mixed gas, in a mixing zone being upstream the catalyst; wherein the post converter further includes an outlet for outletting a product synthesis gas from the post converter. Also, a corresponding process.

The present invention is generally directed to a reactor for the production of low-carbon syngas from captured carbon dioxide and renewable hydrogen. The hydrogen is generated from water using an electrolyzer powered by renewable electricity or from any other method of low-carbon hydrogen production. The improved catalytic reactor is energy efficient and robust when operating at temperatures up to 1800 F. Carbon dioxide conversion efficiencies are greater than 75% with carbon monoxide selectivity of greater than 98%. The catalytic reactor is constructed of materials that are physically and chemically robust up to 1800 F. As a result, these materials are not reactive with the mixture of hydrogen and carbon dioxide or the carbon monoxide and steam products. The reactor materials do not have catalytic activity or modify the physical and chemical composition of the conversion catalyst. Electrical resistive heating elements are integrated into the catalytic bed of the reactor so that the internal temperature decreases by no more than 100 F. from the entrance at any point within the reactor. The catalytic process exhibits a reduction in performance of less than 0.5% per 1000 operational hours.

The present invention includes a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

The invention relates to a process to convert hydrocarbons into hydrogen and a separate carbon phase, whereby in step a) the hydrocarbons are contacted with a molten salt, preferably comprising Zinc Chloride, at temperatures preferably above 500 C. and in step b) a solid or liquid carbon phase is separated from the molten salt at a lower temperature, preferably below 150 C. The molten salt is then preferably re-heated to the desired temperature and recycled to step a). The process avoids the emission of CO.sub.2, making the hydrogen produced in this way a zero CO.sub.2 emission fuel and which also produces a carbon product produced having a use value.

A reformer tube for producing synthesis gas by steam reforming of hydrocarbon-containing input gases is proposed where an outer shell tube is divided by means of a separating tray into the reaction chamber and an exit chamber, a dumped bed of a steam-reforming-active, solid catalyst is arranged in the reaction chamber, at least one heat exchanger tube is arranged inside the reaction chamber and inside the dumped catalyst bed whose entry end is in fluid connection with the catalyst bed and whose exit end is in fluid connection with the exit chamber, wherein gas-contacted parts of the reformer tube, in particular the at least one heat exchanger tube, are fabricated from a nickel-based alloy and coated on their inside with an aluminum diffusion layer.

The present disclosure provides catalysts for ammonia decomposition, and methods for manufacturing and using the same. The method of manufacturing may comprise (a) subjecting a catalyst support to one or more physical or chemical processes to improve one or more pores, morphologies, and/or surface chemistry or property of the catalyst support; (b) depositing a composite support material on the catalyst support, wherein the composite support material comprises a morphology or surface chemistry or property; and (c) depositing one or more active metals on at least one of the composite support material and the catalyst support, wherein the one or more active metals comprise one or more nanoparticles configured to conform to the morphology of the composite support material and/or catalyst support material, thereby improving one or more active sites on the nanoparticles for ammonia processing.

Pyrolysis systems and methods of generating hydrogen gas from a hydrocarbon gas. The pyrolysis systems include a solar thermal reactor configured to heat a gaseous hydrocarbon stream, such as methane, to its dissociation temperature. A supersonic turbomachine disposed in a housing receives resulting carbon particles and hydrogen gas from the solar thermal reactor and prevents dissociated carbon from forming deposits on an interior wall of the housing. A particulate separator is located downstream of the supersonic turbomachine to separate the carbon particles from the remaining hydrogen gas.