C04B35/62625

Method of fabricating high light transmission zirconia blanks for milling into natural appearance dental appliances

A process for fabricating pre-sintered zirconia blanks that are then computer machined and sintered to form dental appliances having highly advantageous features. The principal steps of a preferred embodiment of that process comprise; a) preparing a ceramic slurry of zirconia powder; b) subjecting the slurry to attrition milling down to about a 5-29 nm crystallite size; c) preparing a vacuum assisted and pressure assisted slip casting mold and pouring the milled slurry into the slip-casting mold; d) after casting, excess slurry is poured from the mold and a consolidated zirconia blank is removed; e) drying the blank and pre-sintering it to form solid blanks ready for CAD/CAM machining and sintering to net shape. The attrition is run with ball bearings that are of the sample material to prevent contamination. It also is run, up to 24 hours, to break down the crystallites to overcome the high density of zirconia.

Ceramic electronic component and method of manufacturing the same
11670457 · 2023-06-06 · ·

A ceramic electronic component includes a multilayer chip including a multilayer structure, which includes ceramic dielectric layers and internal electrode layers that are alternately stacked, and cover layers respectively disposed on top and bottom faces of the multilayer structure in a first direction in which the dielectric layers and the internal electrode layers are alternately stacked, wherein each of the cover layers includes a relatively high porous section and a first relatively less porous section having a pore ratio less than a pore ratio of the relatively high porous section, the relatively high porous section laterally spreading and spanning an entire length of the cover layer in a second direction orthogonal to the first direction, the pore ratio of the relatively high porous section being 1% or greater, the first relatively less porous section being interposed between the relatively high porous section and the multilayer structure.

Nano-porous corundum ceramics and methods of manufacture

Nano-porous corundum ceramics and methods of manufacture are disclosed. The method of forming nano-porous corundum ceramics includes milling corundum powder in aqueous slurry with beads. The method further includes processing the slurry by a liquid shaping process to form a gelled body. The method further includes sintering the gelled body between 600° C. to 1000° C.

ZIRCONIA COMPOSITION, ZIRCONIA PRE-SINTERED BODY AND ZIRCONIA SINTERED BODY, AND DENTAL PRODUCT

Provided is a zirconia sintered body that suppresses discoloration due to porcelain. The zirconia sintered body comprises at least one of a coloring agent A: erbium oxide and a coloring agent B: nickel oxide, and a composite oxide of zirconium and vanadium.

Radiofrequency and other electronic devices formed from enhanced resonant frequency hexaferrite materials
11245169 · 2022-02-08 · ·

Radiofrequency and other electronic devices can be formed from textured hexaferrite materials, such as Z-phase barium cobalt ferrite Ba.sub.3Co.sub.2Fe.sub.24O.sub.41 (Co.sub.2Z) having enhanced resonant frequency. The textured hexaferrite material can be formed by sintering fine grain hexaferrite powder at a lower temperature than conventional firing temperatures to inhibit reduction of iron. The textured hexaferrite material can be used in radiofrequency devices such as circulators or telecommunications systems.

High-K LTCC Dielectric Compositions And Devices
20170240471 · 2017-08-24 ·

Electronic devices are produced from dielectric compositions comprising a mixture of precursor materials that, upon firing, forms a dielectric material comprising a barium-strontium-titanium-tungsten-silicon oxide.

Tape casting using slurry from a cavitation apparatus and methods of making same

Provided in one embodiment is a method of making, comprising: applying a hydrodynamic cavitation process to a raw material comprising particles comprising a metal-containing material or a carbon containing material of a first size to produce a slurry having particles comprising the metal-containing material or the carbon-containing material of a second size, smaller than the first size; and tape casting the slurry to form a green tape. Apparatuses employed to apply the method and the exemplary compositions made in accordance with the method are also provided.

Strongly scattering ceramic converter and method for producing same
11427511 · 2022-08-30 · ·

A strongly scattering optoceramic converter material having a density of less than 97% is provided, as well as a method for producing such an optoceramic material. By appropriately choosing in particular the composition, blending method, and sintering conditions, the production method permits to produce converter materials with tailored properties.

METHOD FOR IMPROVING THE WEAR PERFORMANCE OF CERAMIC-POLYETHYLENE OR CERAMIC-CERAMIC ARTICULATION COUPLES UTILIZED IN ORTHOPEDIC JOINT PROSTHESES
20220304811 · 2022-09-29 ·

Methods for improving the wear performance of silicon nitride and/or other ceramic materials, particularly to make them more suitable for use in manufacturing biomedical implants.

CONSTANT DEPTH FRACTURE GROOVE

In an embodiment, a method of manufacturing customized ceramic labial/lingual orthodontic brackets by additive manufacturing may comprise measuring dentition data of a profile of teeth of a patient, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth, and saving the 3D CAD model, designing a virtual 3D CAD bracket structure model for a single labial or lingual bracket structure based upon said 3D CAD model, importing data related to the 3D CAD bracket structure model into an additive manufacturing machine, and directly producing the bracket with the additive manufacturing machine by layer manufacturing from an inorganic material including at least one of a ceramic, a polymer-derived ceramic, and a polymer-derived metal.