A hydraulic pumping system for use with a subterranean well can include an actuator with a displaceable actuator member, a magnet device that displaces with the actuator member, the magnet device including at least one permanent magnet positioned between low magnetic permeability elements, and a sensor that senses a magnetic flux propagated from the magnet device. The actuator can include a cylinder, and the sensor can include an outer tube, with materials of the cylinder and outer tube having substantially a same magnetic permeability. An enclosure can be positioned exterior to the cylinder, with the sensor being positioned at least partially in the enclosure. The enclosure can be configured to focus the magnet flux, so that it propagates to the sensor.

An operating tool for an artificial lift system includes a housing having a key slot. The operating tool further includes at least one biasing member disposed in the housing. The operating tool further includes a key including a key head having a key profile, wherein the key head is remove from the slot when aligned with the key slot. The operating tool further includes a cam including a cam profile, wherein the cam is disposed in the housing and biased toward the slot by the at least one biasing member, wherein the cam profile is configured to engage the key profile to align the key head with the key slot.

A rod rotator assembly for an artificial lift system includes a housing configured to be supported by a carrier of the artificial lift system. The rod rotator assembly also includes a top cap configured to rotate relative to the housing, in which the top cap is configured to support a polish rod of the artificial lift system. In addition, the rod rotator assembly includes a load cell disposed within the housing. The load cell is configured to support the top cap, and the load cell is configured to output a sensor signal indicative of a load applied by the polish rod to the housing.

Sensor systems for sucker rod pump systems and gear rod rotator systems may include one or more sensor modules comprising a sensor including at least one of a position sensor, a temperature sensor, a pressure sensor, or a vibration sensor for detecting a characteristic related to at least one component of the sucker rod pump systems or the gear rod rotator system.

The present invention comprises an apparatus for diverting flow in a downhole pump and a method for using the apparatus. A sucker rod lifting system includes a valve rod guide having a sleeve that helps divert fluid as it passes through the rod guide to minimize damage to the system tubing. The diverter sleeve may encircle discharge ports on the valve rod guide such that fluid discharging through the ports is directed upwardly past the sleeve and out a discharge gap on the upper end of the guide. Used in this manner, the diverter sleeve prevents the fluid from damaging system tubing as it moves through the rod guide.

A high-strength and corrosion-resistant sucker rod and a preparation process thereof are disclosed. Raw materials for preparing the high-strength and corrosion-resistant sucker rod include, by weight percent, Mn: 0.70% to 1.20%, Cr: 9.50% to 13.50%, Ni: 0.65% to 1.10%, Mo: 0.10% to 0.90%, Cu: 0.28% to 0.56%, C: ≤0.07%, Si: ≤0.50%, P: ≤0.08%, and S: ≤0.005%, the balance is Fe and unavoidable impurities. The sucker rod prepared by the new process has an actual grain size equal to or greater than grade 8, excellent mechanical properties that meet the standard of grade HL specified in SY/T5029 Sucker Rods, and excellent corrosion fatigue resistance. The preparation process is simple and easy for operation, and suitable for large-scale promotion.

A pumpjack monitor includes a processor and memory, a communicator for communicating with other monitors and a server, a sensor module having at least one strain gauge, and accelerometers for determining vibration and position of the monitor. Other sensors may be internal, including sensors for polished-rod rotation, and linked to the monitoring device wirelessly. Some embodiments serve as network hubs or bridges for other monitors. The server is configured to generate surface cards. A method for monitoring of pumpjacks uses the monitor to sense changes in pumpjack parameters, and communicate the changes to a server when changes exceed configurable thresholds. Some embodiments include determining location with GPS and/or relaying signals from other monitoring devices, smart power management, gas sensing, and relaying of signals from external wireless-equipped sensors such as valve position sensors, oil level sensors, and pressure sensors.

An operating tool for an artificial lift system includes a housing having a key slot. The operating tool further includes at least one biasing member disposed in the housing. The operating tool further includes a key including a key head having a key profile, wherein the key head is remove from the slot when aligned with the key slot. The operating tool further includes a cam including a cam profile, wherein the cam is disposed in the housing and biased toward the slot by the at least one biasing member, wherein the cam profile is configured to engage the key profile to align the key head with the key slot.

Systems to drive a downhole pump include an enclosure body with a magnetically transparent wall. A magnetic driver or a stationary member with coil windings in slots is disposed outside the enclosure body. A magnetic follower or a movable member with one or more permanent magnets is disposed inside the enclosure body such that the magnetic follower or movable member is exposed to a different environment compared to the magnetic driver or stationary member. The magnetic driver and magnetic follower, or the stationary member and movable member, are separated by a gap containing at least a portion of the magnetically transparent wall. A prime mover is operatively coupled to the magnetic driver. A rod couples the magnetic follower or the movable member to the downhole pump. Movement of the rod with the magnetic follower or the movable member operates the pump.

A new method of curing polymer thermoset materials for use in down-hole production system sucker rod protection devices is disclosed. The process for making sucker rod components on a sucker rod comprises the steps of introducing a thermoset molding compound into a molding tool heated to a first temperature; heating the molding compound in the molding tool for a first processing time to form molded sucker rod components on a sucker rod that are partially cured; removing the molded sucker rod components and sucker rod after the first processing time; and placing the sucker rod components and sucker rod into a thermal chamber at a second temperature for a second processing time to provide secondary curing.