F16H48/08

PLANETARY GEAR TRAIN AUTOMATIC LIMITED SLIP DIFFERENTIAL

A planetary gear train automatic limited slip differential may consist of a main differential, a planetary gear train differential controller, a left axle shaft, a right axle shaft, and a clutch. The planetary gear train differential controller may be composed of a first planetary gear train differential controller unit and a second planetary gear train differential controller unit. The first planetary gear train differential controller unit may be composed of a first planetary gear train and a first overrunning clutch connected to the first planetary gear train. The second planetary gear train differential controller unit may be composed of a second planetary gear train and a second overrunning clutch connected to the second planetary gear train.

POWER TRANSMISSION DEVICE
20230068579 · 2023-03-02 ·

A power transmission device includes a motor, a planetary gear mechanism having a portion that overlaps the motor in an axial direction, an axial direction wall part having a portion positioned between the planetary gear mechanism and the motor, a plate provided between the axial direction wall part and a pinion gear having the gear mechanism, and a box in which the motor, the planetary gear mechanism, the axial direction wall part, and the plate are housed. The box defines a breather hole that communicates with a breather chamber. The box has a radial direction wall part having a portion positioned between the plate and the breather chamber in a radial direction. The plate has a portion positioned between the pinion gear and the breather hole.

DUAL SENSOR SYSTEM AND METHOD FOR A DIFFERENTIAL DISCONNECT AXLE ASSEMBLY
20220325786 · 2022-10-13 ·

Methods and systems for a locking differential are provided. The locking differential system includes an electromagnetic solenoid actuator configured to induce locking and unlocking of the differential and a circuit board assembly designed to programmatically control the locking and unlocking functionality. The circuit board assembly includes a multi-sensor sub-assembly having two or more sensor configured to monitor a position of the electromagnetic solenoid actuator.

Differential gear mechanism and method for designing the same
11662006 · 2023-05-30 · ·

A differential gear mechanism in which when a plurality of contact lines between a gear tooth and a pinion tooth is defined on either a tooth surface of the gear tooth of a crown gear or a tooth surface of the pinion tooth of a pinion gear at a predetermined angle around an axis of the pinion gear, and the plurality of contact lines and a center line of a pinion tooth bottom surface of the pinion gear are projected onto a plane, including an axis of a pair of the crown gears, around the axis of the pinion gear, the center line of the pinion tooth bottom surface projected onto the plane includes an inclined line passing through a range between two of the contact lines which are selected from the plurality of contact lines projected onto the plane and by which a contact ratio is 1.0 or higher.

Differential gear mechanism and method for designing the same
11662006 · 2023-05-30 · ·

A differential gear mechanism in which when a plurality of contact lines between a gear tooth and a pinion tooth is defined on either a tooth surface of the gear tooth of a crown gear or a tooth surface of the pinion tooth of a pinion gear at a predetermined angle around an axis of the pinion gear, and the plurality of contact lines and a center line of a pinion tooth bottom surface of the pinion gear are projected onto a plane, including an axis of a pair of the crown gears, around the axis of the pinion gear, the center line of the pinion tooth bottom surface projected onto the plane includes an inclined line passing through a range between two of the contact lines which are selected from the plurality of contact lines projected onto the plane and by which a contact ratio is 1.0 or higher.

Passive fully locking mechanical inter-axle differential assembly

A power divider unit including an input shaft, a drive gear disposed around the input shaft, an inter-axle differential assembly coupled to the input shaft, an output side gear coupled to the input shaft, and a locking system for the power divider unit. The locking system is configured to passively lock the inter-axle differential assembly. The locking system includes a ramped first clutch member in selective engagement with the drive gear, a mating second clutch member configured to engage the first clutch member, a clutch pinion, and a slip clutch assembly. The second clutch member and the first clutch member rotate at different speeds, the clutch pinion rotates and causes the slip clutch assembly and second clutch member to rotate at a speed of the input shaft, causing the first clutch member to mate with the first clutch member.

Passive fully locking mechanical inter-axle differential assembly

A power divider unit including an input shaft, a drive gear disposed around the input shaft, an inter-axle differential assembly coupled to the input shaft, an output side gear coupled to the input shaft, and a locking system for the power divider unit. The locking system is configured to passively lock the inter-axle differential assembly. The locking system includes a ramped first clutch member in selective engagement with the drive gear, a mating second clutch member configured to engage the first clutch member, a clutch pinion, and a slip clutch assembly. The second clutch member and the first clutch member rotate at different speeds, the clutch pinion rotates and causes the slip clutch assembly and second clutch member to rotate at a speed of the input shaft, causing the first clutch member to mate with the first clutch member.

FERRITIC SPHEROIDAL GRAPHITE CAST IRON, DIFFERENTIAL CASE, AND DIFFERENTIAL DEVICE
20230160044 · 2023-05-25 · ·

This ferritic spheroidal graphite cast iron contains 3.0% to 3.6% by mass of C, 4.0% to 5.0% by mass of Si, 0.020% to 0.10% by mass of Mg, 1.0% or less of Mn, 0.10% by mass or less of P, and 0.015% by mass or less of S, with the balance being Fe and inevitable impurities.

DRIVETRAIN COMPONENT

A drivetrain component provides an electronically controlled, overrunning drivetrain disconnect, such as a differential with different operating modes. The drivetrain component includes a case having an annular wall portion with a plurality of pockets in one side. The carrier is supported for movement relative to and independently of the case. The carrier includes a notch plate. The differential gear set has a pinion shaft tied to the carrier, pinion gears mounted on the pinion shaft, differential gears engaging the pinion gears, and differential gear shafts connected to the differential gears. The drivetrain component includes a first locking structure and a second locking structure. Both the first and second locking structures are on the same side of the notch plate. The first locking structure couples the case to the carrier for torque transmission from the case to the carrier in a first direction only, wherein the first locking structure does not inhibit carrier rotation in a second direction.

DRIVETRAIN COMPONENT

A drivetrain component provides an electronically controlled, overrunning drivetrain disconnect, such as a differential with different operating modes. The drivetrain component includes a case having an annular wall portion with a plurality of pockets in one side. The carrier is supported for movement relative to and independently of the case. The carrier includes a notch plate. The differential gear set has a pinion shaft tied to the carrier, pinion gears mounted on the pinion shaft, differential gears engaging the pinion gears, and differential gear shafts connected to the differential gears. The drivetrain component includes a first locking structure and a second locking structure. Both the first and second locking structures are on the same side of the notch plate. The first locking structure couples the case to the carrier for torque transmission from the case to the carrier in a first direction only, wherein the first locking structure does not inhibit carrier rotation in a second direction.