A system for removing acid gases from a raw gas stream is provided. The system includes a cryogenic distillation column. The cryogenic distillation column receives a dehydrated and chilled sour gas stream, and separates the sour gas stream into an overhead gas stream comprised primarily of methane, and a bottom acid gas stream comprised primarily of carbon dioxide. The system also includes a series of co-current contactors. The co-current contactors may be placed in series to receive the bottom acid gas stream and recapture any entrained methane gas. Alternatively or in addition, the co-current contactors may be placed in series to receive the overhead gas stream, and sweeten it using a reflux liquid such as methane. In this instance, the sweetened gas is optionally liquefied and delivered for commercial sale, or is used as fuel gas on-site.

The present disclosure provides a method for separating a feed stream in a distillation tower. The method may include forming solids in a controlled freeze zone section of the distillation tower; emitting radiation from a first radiation source in the controlled freeze zone section while the controlled freeze zone section forms no solids; detecting radiation emitted by the first radiation source as a first radiation level; detecting radiation emitted by the first radiation source as a second radiation level after detecting the first radiation level; and determining whether the solids adhered to at least one of on and around a first mechanical component included in the controlled freeze zone section based on the first radiation level and the second radiation level.

A natural gas liquefaction system includes a piping rack for supporting a raw material gas transporting pipe for transporting the raw material gas; a pre-cooling heat exchanger for pre-cooling the raw material gas with a first refrigerant; a first refrigerant compressor for compressing the first refrigerant; a plurality of first air-cooled heat exchangers disposed on a top of the piping; a liquefier for liquefying the raw material gas which has been cooled by the pre-cooling heat exchanger, wherein the piping rack has a widened section along a part of a length of the piping rack, wherein the pre-cooling heat exchanger and the first refrigerant compressor are disposed on either side of the widened section of the piping rack, and are connected to each other via a first refrigerant transporting pipe extending in a direction intersecting a lengthwise direction of the piping rack for transporting the first refrigerant.

The present disclosure provides a method of dehydrating a feed stream processed in a distillation tower. The method may include (a) introducing a feed stream comprising a first contaminant stream into a distillation tower; (b) forming a solid from the feed stream in a controlled freeze zone section of the distillation tower; (c) feeding a second contaminant stream into the feed stream outside the distillation tower; and (d) removing water from the feed stream with a second contaminant stream by feeding the second contaminant stream.

The invention relates to a method for membrane permeation of a gas flow including methane and carbon dioxide, wherein said gas flow is cooled to a temperature of 0° C. to −60° C. before being fed into a membrane separation unit.

A pretreatment system and method for a floating liquid natural gas (“FLNG”) facility are presented. The inlet natural gas stream flows through a membrane system to remove carbon dioxide and a heat exchanger, producing first and second cooled CO.sub.2-depleted non-permeate streams. The first cooled CO.sub.2-depleted non-permeate stream is routed to additional pretreatment equipment, while the second cooled CO.sub.2-depleted non-permeate stream is routed directly to a LNG train. Alternatively, the inlet natural gas stream may flow through a membrane system to produce a single cooled CO.sub.2-depleted non-permeate stream that is routed to the LNG train after sweetening and dehydration. Because the pretreatment system delivers the incoming gas stream to the LNG train at a lower temperature than conventional systems, less energy is needed to convert the gas stream to LNG. In addition, the pretreatment system has a smaller footprint than conventional pretreatment systems.

A method of designing, constructing, and operating a hydrocarbon gas treatment plant is disclosed. A target hydrocarbon production range for a hydrocarbon gas meeting a required product specification is established. A cryogenic distillation column is designed and constructed with a vapor capacity to meet the target hydrocarbon production range. A variable feed refrigeration system is incorporated to cool an inlet feed of the hydrocarbon gas. The variable feed refrigeration system is designed to handle the target hydrocarbon production range and a wide range of contaminant concentrations in the inlet feed. A variable bottoms heating system is incorporated to handle heating duties associated with the wide range of contaminant concentrations in the inlet feed. A variable bottoms pumping system is incorporated to handle liquid flows associated with the wide range of contaminant concentrations in the inlet feed.

A pretreatment system and method for a floating liquid natural gas (“FLNG”) facility are presented. The inlet natural gas stream flows through a membrane system to remove carbon dioxide and a heat exchanger, producing first and second cooled CO.sub.2-depleted non-permeate streams. The first cooled CO.sub.2-depleted non-permeate stream is routed to additional pretreatment equipment, while the second cooled CO.sub.2-depleted non-permeate stream is routed directly to a LNG train. Alternatively, the inlet natural gas stream may flow through a membrane system to produce a single cooled CO.sub.2-depleted non-permeate stream that is routed to the LNG train after sweetening and dehydration. Because the pretreatment system delivers the incoming gas stream to the LNG train at a lower temperature than conventional systems, less energy is needed to convert the gas stream to LNG. In addition, the pretreatment system has a smaller footprint than conventional pretreatment systems.

The present disclosure provides a method for separating a feed stream in a distillation tower. The method includes operating a controlled freeze zone section in a distillation tower that separates a feed stream at a temperature and pressure at which the feed stream forms a solid in the controlled freeze zone section, wherein the feed stream includes a first contaminant; maintaining a melt tray assembly in the controlled freeze zone section; introducing the feed stream to the controlled freeze zone section; and accumulating a liquid in the melt tray assembly until the liquid is at a predetermined liquid level in the controlled freeze zone section, by: feeding a second contaminant to the controlled freeze zone section; and adding the second contaminant to the melt tray assembly, wherein the liquid comprises the second contaminant.

A method and system of controlling a temperature within a melt tray assembly of a distillation tower. The method may include determining a melt tray fluid composition of a melt tray fluid, determining a melt tray fluid temperature of the melt tray fluid, determining if the melt tray fluid temperature is within an expected melt tray fluid temperature range for the melt tray fluid composition, decreasing the melt tray fluid temperature if the melt tray fluid temperature is greater than an expected melt tray fluid temperature range upper limit, increasing the melt tray fluid temperature if the melt tray fluid temperature is less than an expected melt tray fluid temperature range lower limit, and maintaining the melt tray fluid temperature if the melt tray fluid temperature is within the expected melt tray fluid temperature range.