An automotive exhaust aftertreatment system for reducing effluents, such as nitrous oxides (NOx), in exhaust gasses passing through the system. The automotive exhaust aftertreatment system includes a doser, an active heating element, and a controller coupled to the doser and the active heating element. The doser is configured to feed a reducing agent into an exhaust stream moving through the exhaust aftertreatment system. The active heating element configured to produce heat from electrical energy and heat passageways that carry the reducing agent through the doser.

A controller configured to be operatively coupled to a reductant insertion assembly comprising a first pump for inserting a reductant into a selective catalytic reduction system, is programmed to set an insertion interval timer for the first insertion interval in response to receiving a first insertion command. The controller starts the insertion interval timer, records an elapsed time period from the start of the insertion interval timer, and activates the first pump when the timer starts. The controller receives a second insertion command comprising information for activating the first pump for a second duty cycle for second insertion intervals different than the first insertion interval. If the second insertion interval is smaller than the recorded elapsed time period, the insertion interval timer is set for the second insertion interval, the insertion interval timer is started, and if not already activated, the first pump is activated for the second duty cycle.

A reagent dosing system includes an injector having an outlet configured to be in fluid communication with the exhaust conduit; a reagent tank configured to hold a volume of reagent; a water tank configured to hold a volume of water; and a means for 1) pumping reagent from the reagent tank to the injector for injection of reagent into the exhaust conduit and 2) pumping water from the water tank to the injector for flushing residual reagent from the injector.

An automated diesel exhaust fluid (DEF) system and method for refilling DEF. The automated DEF system provides DEF refilling after an initial setup and without manual intervention. The automated DEF system includes a electric DEF flow control device that controls the flow of DEF. The electric DEF flow control device may include control circuitry, an electrics enclosure that encloses the control circuity, an electric fluid sensor, a valve, a beacon light, a status light, a button, a threaded swivel connection, and a mandrel on the inside of the threaded swivel connection.

An internal combustion engine exhaust purification device includes a filter which is disposed in an exhaust path and collects particulate matter in exhaust gas, an injection valve which is disposed upstream of the filter in the exhaust path and injects fuel into the exhaust path, a fuel pump which supplies a fuel to the injection valve, a shut-off valve which is interposed between the fuel pump and the injection valve, and selectively shuts off a fuel supply from the fuel pump to the injection valve, and a control unit which controls the injection valve and the shut-off valve. The control unit closes the shut-off valve when the control unit detects an opened adherence failure of the injection valve and detects an abnormal temperature rise of the filter during regeneration of the filter.

A controller configured to be operatively coupled to a reductant insertion assembly comprising a first pump for inserting a reductant into a selective catalytic reduction system, is programmed to set an insertion interval timer for the first insertion interval in response to receiving a firs insertion command. The controller starts the insertion interval timer, records an elapsed time period from the start of the insertion interval timer, and activates the first pump when the timer starts. The controller receives a second insertion command comprising information for activating the first pump for a second duty cycle for second insertion intervals different than the first insertion interval. If the second insertion interval is smaller than the recorded elapsed time period, the insertion interval timer is set for the second insertion interval, the insertion interval timer is started, and if not already activated, the first pump is activated for the second duty cycle.

An automotive exhaust aftertreatment system for reducing effluents, such as nitrous oxides (NOx), in exhaust gasses passing through the system. The automotive exhaust aftertreatment system includes a dosing unit configured to inject primary and secondary reductant fluids into exhaust gasses based on various strategies to optimize operation of the system.

A method for operating a feed module of an SCR catalytic converter system which has a feed pump, a feedback pump and a hydraulic interface channel. The feed module is operated in a test state in which a feed operation of the feed pump takes place and a feed operation of the feedback pump does not take place. Owing to a time profile of an MSP current (I.sub.MSP) of the feed pump it is decided in the test state whether the feed module is to change into a thawing state.

An internal combustion engine, exhaust system, exhaust gas treatment device includes an housing (18) including a housing inlet (34) and a housing outlet (60). An exhaust gas treatment unit (28), in the housing, includes an inlet (32) following the housing inlet and an outlet (38). An SCR catalytic converter device (30), in the housing, includes an SCR catalytic converter device inlet (54) following the exhaust gas treatment unit outlet and an SCR catalytic converter device outlet (56). A reactant releasing device (52) releases reactant upstream of the SCR catalytic converter device inlet. An exhaust gas duct (42), formed in an exhaust gas pipe (44), leads in the housing from the exhaust gas treatment unit outlet to the SCR catalytic converter device inlet, whereby exhaust gas leaving the SCR catalytic converter device at the SCR catalytic converter device outlet flows around the exhaust gas pipe in at least some areas.

Start-up method for heating a selective catalytic reduction (SCR) module in a hybrid propulsion system of a vehicle, comprising an electric motor operatively connected to an internal combustion engine producing exhaust gas, both electric motor and internal combustion engine being operable to power said vehicle, and said internal combustion engine being in fluid communication with an exhaust aftertreatment system having an exhaust passage and comprising the SCR module, said SCR module being disposed in said exhaust passage downstream of said engine and said electric motor, the method comprising the steps of: operating the engine in a start-up mode with a torque restriction on the engine, allowing the SCR module to convert NOx emission; supplying a surplus amount of a reducing agent to the exhaust gas at a position between the engine and the SCR module, the surplus amount of the reducing agent being larger than a required amount of reducing agent for converting NOx emission from the engine; heating said SCR module to a working temperature; and terminating the start-up mode, thereby terminating the torque restriction on the engine and the supply of the surplus amount of the reducing agent.