A battery distribution unit includes a housing having a bottom mounted to a battery case of a battery module and having a component cavity with a contactor therein. The contactor has fixed contacts having terminating ends extending from a bottom end of a contactor housing. The BDU includes terminals at the bottom end of the contactor coupled to the terminating ends and a heat exchanger cap at the bottom end of the contactor. The heat exchanger cap is provided in the component cavity in thermal communication with the fixed contacts and in thermal communication with the battery case of the battery module to dissipate heat from the fixed contacts into the battery case of the battery module.

A power contactor that includes a number of inputs for a number of power sources, a number of outputs for a number of loads, a number of separable contacts for each pair of the number of inputs and the number of outputs, and an electromagnetic coil. The power contactor also includes a control circuit structured to control the electromagnetic coil to cause the number of separable contacts to open or close, and a plurality of plug-in pins. Each of the plug-in pins is for a corresponding one of the number of inputs and the number of outputs, and is structured to plug into a backplane socket. The power contactor also includes an electrically insulating housing electrically insulating each of the plug-in pins from the other the plug-in pins.

Apparatus and method for latching one pole contact of at least one springy pole in a relay or hybrid switch for maintaining an engaging or disengaging state of at least one first contact with said pole contact by a mechanical latching device comprising a springy lock pin exerting minute force, a slider with indentation path for guiding the lock pin and a track for the slider, the latching device extends from an armature or the springy pole to a base or a body of the relay or the hybrid switch, said springy pole is guided by said slider movement propelled by one of a pull by a voltage rated magnetic coil fed by a pulse of said rated voltage and a push by a plunger, and for operating a stronger coil for switching higher electrical current the magnetic coil is fed with at least one discharge higher voltage to increase the magnetic pull power of the coil.

Apparatus and method for latching one pole contact of at least one springy pole in a relay or hybrid switch for maintaining an engaging or disengaging state of at least one first contact with said pole contact by a mechanical latching device comprising a springy lock pin exerting minute force, a slider with indentation path for guiding the lock pin and a track for the slider, the latching device extends from an armature or the springy pole to a base or a body of the relay or the hybrid switch, said springy pole is guided by said slider movement propelled by one of a pull by a voltage rated magnetic coil fed by a pulse of said rated voltage and a push by a plunger, and for operating a stronger coil for switching higher electrical current the magnetic coil is fed with at least one discharge higher voltage to increase the magnetic pull power of the coil.

The present disclosure discloses a specially packaged relay and a packaging method thereof. The relay includes an electromagnetic relay and an injection molded body. The injection molded body is injection molded outside the electromagnetic relay and wraps the electromagnetic relay therein. A plurality of conventional terminals of the electromagnetic relay are respectively exposed, or the conventional terminals of the electromagnetic relay are respectively located within the injection molded body, and each of the conventional terminals of the electromagnetic relay is connected with an external terminal that is exposed. The electromagnetic relay of the present disclosure is completely wrapped and sealed by the injection molded body, and is completely isolated from external liquid, which can effectively prevent the external liquid from flowing into the electromagnetic relay and ensure the electromagnetic relay to work stably for a long time in a liquid environment.

The present disclosure discloses a specially packaged relay and a packaging method thereof. The relay includes an electromagnetic relay and an injection molded body. The injection molded body is injection molded outside the electromagnetic relay and wraps the electromagnetic relay therein. A plurality of conventional terminals of the electromagnetic relay are respectively exposed, or the conventional terminals of the electromagnetic relay are respectively located within the injection molded body, and each of the conventional terminals of the electromagnetic relay is connected with an external terminal that is exposed. The electromagnetic relay of the present disclosure is completely wrapped and sealed by the injection molded body, and is completely isolated from external liquid, which can effectively prevent the external liquid from flowing into the electromagnetic relay and ensure the electromagnetic relay to work stably for a long time in a liquid environment.

A connecting structure between lead-out pins of auxiliary stationary contacts and a yoke plate of a DC relay, includes a yoke plate and a plurality of auxiliary stationary contact lead-out terminal assemblies mounted on the yoke plate; each auxiliary stationary contact lead-out terminal assembly includes a lead-out pins, a glass material body and a kovar alloy part; the lead-out terminal, the glass material body and the kovar alloy part are connected into a whole by sintering, and the lead-out terminal and the kovar alloy part are insulated from each other by glass material; the auxiliary stationary contact lead-out terminal assembly is welded and fixed to the yoke plate through the kovar alloy part.

A connecting structure between lead-out pins of auxiliary stationary contacts and a yoke plate of a DC relay, includes a yoke plate and a plurality of auxiliary stationary contact lead-out terminal assemblies mounted on the yoke plate; each auxiliary stationary contact lead-out terminal assembly includes a lead-out pins, a glass material body and a kovar alloy part; the lead-out terminal, the glass material body and the kovar alloy part are connected into a whole by sintering, and the lead-out terminal and the kovar alloy part are insulated from each other by glass material; the auxiliary stationary contact lead-out terminal assembly is welded and fixed to the yoke plate through the kovar alloy part.

A high-voltage DC relay convenient for quick assembly includes a housing, and load leading-out terminals, coil leading-out terminals and auxiliary leading-out terminals being provided with a connecting part for electrical connection with an external component. The connecting parts are respectively exposed to the housing; the connecting part of the load leading-out terminal is arranged at a top end of the housing; and the connecting parts of the coil leading-out terminal and the auxiliary leading-out terminal is arranged at a bottom end of the housing. Each connecting part has a welding plane for electrical connection with a corresponding one of the external components through quick welding. The present disclosure can realize the rapid welding assembly of products, maximize production efficiency of assembly and welding, and has characteristics of simple structure, low manufacturing cost and reliable electrical connection.

A high-voltage DC relay convenient for quick assembly includes a housing, and load leading-out terminals, coil leading-out terminals and auxiliary leading-out terminals being provided with a connecting part for electrical connection with an external component. The connecting parts are respectively exposed to the housing; the connecting part of the load leading-out terminal is arranged at a top end of the housing; and the connecting parts of the coil leading-out terminal and the auxiliary leading-out terminal is arranged at a bottom end of the housing. Each connecting part has a welding plane for electrical connection with a corresponding one of the external components through quick welding. The present disclosure can realize the rapid welding assembly of products, maximize production efficiency of assembly and welding, and has characteristics of simple structure, low manufacturing cost and reliable electrical connection.