H01B7/29

METHOD OF MANUFACTURING ELECTRICAL CABLE, AND RESULTING PRODUCT, WITH REDUCED REQUIRED INSTALLATION PULLING FORCE

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

High-temperature and flame-resistant colored adhesive tape, use of a substrate for its manufacture, and cable harness including such an adhesive tape

A colored adhesive tape (1), in particular a yellow, orange-colored, or black adhesive tape (1), preferably a cable wrapping tape, with a temperature class of at least T3 (LV 312), including a textile substrate with a polymer plastic substrate (4, 4a, 4b), on which an adhesive material (5, 5a, 5b) is applied. In order to improve the temperature stability of the tape, while maintaining advantageous properties, the color of at least a part of the substrate (4, 4a, 4b) is formed by the inherent color of the polymer plastic material. The tape is preferably substrate formed of a polymer plastic materials which are aromatic, nitrogen-containing polymers from the group of polyoxadiazoles (POD), polybenzobisoxazoles (PBO) or polybenzimidazoles (PBI) (4, 4a, 4b). The adhesive tape (1) may be used as a cable harness (3).

FLUOROPOLYMER INSULATED COMMUNICATIONS CABLE

A communications cable is provided that includes a pair of twisted pair of wires, each coated with a fluoropolymer insulator. The twisted pair of wires is configured to carry a differential signal, such as a differential data signal and/or a differential power signal. The fluoropolymers are highly effective insulators and significantly reduce both the effects of internal and external electromagnetic interference while maintaining low cable attenuation, even when operating within a temperature range of-40° C. to 150° C.

PARTIAL DISCHARGE-RESISTANT PAINT, PARTIAL DISCHARGE-RESISTANT INSULATING COATING, ELECTRIC WIRE, AND ROTATING ELECTRIC MACHINE
20210225553 · 2021-07-22 ·

There is provided a partial discharge-resistant paint that is excellent in the dispersibility of alumina particles, has an industrially suitable viscosity, and can form a coating that is excellent in partial discharge resistance and insulating properties. A partial discharge-resistant paint comprising at least one heat-resistant resin selected from the group consisting of a polyamide resin, a polyimide resin, a polyimide resin precursor, a polyamide-imide resin, a polyetherimide resin, and a polyester-imide resin; alumina particles having an aspect ratio of 2 to 99, and represented by the formula: Al.sub.2O.sub.3.nH.sub.2O; at least one selected from the group consisting of an organophosphorous compound, a sulfonic acid compound, an amic acid compound, a triazole compound, a compound represented by formula (A) below, a compound represented by formula (B) below, a compound represented by formula (C) below, citric acid, ethylenediaminetetraacetic acid, and an ethylenediaminetetraacetic acid derivative; and a solvent, wherein the solvent comprises 90% by mass or more of a solvent having a boiling point of 100° C. or more at a pressure of 1 atm, the alumina particle content is 10 to 30% by mass relative to a total of 100% by mass of the heat-resistant resin and the alumina particles, and a total content of the heat-resistant resin and the alumina particles is 10 to 30% by mass.

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PARTIAL DISCHARGE-RESISTANT PAINT, PARTIAL DISCHARGE-RESISTANT INSULATING COATING, ELECTRIC WIRE, AND ROTATING ELECTRIC MACHINE
20210225553 · 2021-07-22 ·

There is provided a partial discharge-resistant paint that is excellent in the dispersibility of alumina particles, has an industrially suitable viscosity, and can form a coating that is excellent in partial discharge resistance and insulating properties. A partial discharge-resistant paint comprising at least one heat-resistant resin selected from the group consisting of a polyamide resin, a polyimide resin, a polyimide resin precursor, a polyamide-imide resin, a polyetherimide resin, and a polyester-imide resin; alumina particles having an aspect ratio of 2 to 99, and represented by the formula: Al.sub.2O.sub.3.nH.sub.2O; at least one selected from the group consisting of an organophosphorous compound, a sulfonic acid compound, an amic acid compound, a triazole compound, a compound represented by formula (A) below, a compound represented by formula (B) below, a compound represented by formula (C) below, citric acid, ethylenediaminetetraacetic acid, and an ethylenediaminetetraacetic acid derivative; and a solvent, wherein the solvent comprises 90% by mass or more of a solvent having a boiling point of 100° C. or more at a pressure of 1 atm, the alumina particle content is 10 to 30% by mass relative to a total of 100% by mass of the heat-resistant resin and the alumina particles, and a total content of the heat-resistant resin and the alumina particles is 10 to 30% by mass.

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Method of manufacturing electrical cable, and resulting product, with reduced required installation pulling force

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

CROSSLINKABLE POLYMER COMPOSITION, CROSSLINKED POLYMER MATERIAL, METAL MEMBER, AND WIRING HARNESS

A crosslinkable polymer composition and a crosslinked polymer material including a metal member and a wiring harness. The crosslinkable polymer composition contains component A from which metal ion is released by heat, component B containing an organic polymer having a substituent capable of ionic bonding with the metal ion released from component A, and component C containing one or more acidic phosphate ester with a carbon number of 4 to 30. Assuming that the metal ion released from component A has a valence of +y and a content of the metal ion is m mol, the substituent contained in component B has a valence of −z and a content of the substituent is n mol, the acidic phosphate constituting component C has a valence of −x and a content of the acidic phosphate esters is 1 mol


g≥0.1 holds for g=(m.Math.y−l.Math.x)/(n.Math.z).

Mechanical stress isolation conductors in lead frames

An electrical device includes an electrically conductive member, an overmold material disposed about a portion of the electrically conductive member and a membrane disposed between the overmold material and at least a portion of the electrically conductive member. The membrane has a compressibility greater that a compressibility of the overmold material such that at least a portion of relative thermal expansion between the electrically conductive member relative to the overmold material is absorbed by the membrane.

Mechanical stress isolation conductors in lead frames

An electrical device includes an electrically conductive member, an overmold material disposed about a portion of the electrically conductive member and a membrane disposed between the overmold material and at least a portion of the electrically conductive member. The membrane has a compressibility greater that a compressibility of the overmold material such that at least a portion of relative thermal expansion between the electrically conductive member relative to the overmold material is absorbed by the membrane.

MECHANICAL STRESS ISOLATION CONDUCTORS IN LEAD FRAMES
20210183538 · 2021-06-17 ·

An electrical device includes an electrically conductive member, an overmold material disposed about a portion of the electrically conductive member and a membrane disposed between the overmold material and at least a portion of the electrically conductive member. The membrane has a compressibility greater that a compressibility of the overmold material such that at least a portion of relative thermal expansion between the electrically conductive member relative to the overmold material is absorbed by the membrane.