An ignition coil is described for an internal combustion engine, with a housing, a transformer, which is arranged in an interior space of the housing, and potting compound, with which the interior space of the housing is cast. In accordance with this disclosure provision is made for the transformer to be covered by a mat, which is embedded in the potting compound.

A transformer comprises at least two windings and each of the at least two windings includes at least one lead-out wire, and a silicone rubber heat-shrinkable sleeve is wrapped around the outer surface of the lead-out wire. The at least two windings and a portion of the silicone rubber heat-shrinkable sleeve are encapsulated in a potting box with a first potting sealant, and another portion of the silicone rubber heat-shrinkable sleeve is exposed outside of the potting box.

A potting box for assembling a transformer comprises an inner wall and an outer wall. The inner wall is sleeved in the outer wall. A bottom plate connected to a bottom portion of the inner wall and a bottom portion of the outer wall to form a potting space for accommodating a first winding and a second winding. An inner side of the outer wall comprises a first support portion for supporting the first winding and an outer side of the inner wall comprises a second support portion for supporting the second winding. An iron core of the transformer penetrates through an inner side of the inner wall.

A transformer comprises an iron core, a support module, a winding unit, a potting box. The potting box includes an inner wall, an outer wall and a bottom plate and the inner wall is sleeved in the outer wall. The bottom plate is connected to a bottom portion of the inner wall and a bottom portion of the outer wall and a potting space is defined by the outer wall, the inner wall and the bottom plate. The winding unit is disposed in the potting space and a magnetic pole of the iron core penetrates through an inner side of the inner wall of the potting box. The support module is disposed between at least one end surface of the potting box and a cover of the iron core to form an insulation clearance. The support module is close to the inner wall of the potting box.

A coil component includes a cover member containing an ultraviolet curable resin and a filler made of flat particles each having a major axis and a minor axis. The filler preferably contains talc particles. The particles of the filler contained in a portion of the cover member that covers a top surface of the flange are aligned to orient the major axes parallel or substantially parallel to the top surface. The filler contained in the portion of the cover member that covers the top surface has an area ratio of from 15.0% to 50.1% in a section of the cover member taken along a plane that passes through the central axis of a winding core portion and orthogonally intersects the top surface. The grain size of the particles of the filler in D50 is from 1 μm to 30 μm.

An ignition coil, including: a center core; a primary coil wound around the center core; a secondary coil wound around the primary coil; a side core, which is arranged around the secondary coil, and is coupled to the center core to from a closed magnetic path; a case configured to accommodate the center core, the primary coil, the secondary coil, and the side core; and an insulating resin filled in the case, wherein the side core includes a wide portion having a larger width in a direction from the center core to the side core, and a narrow portion having a smaller width than the wide portion, and wherein the narrow portion is formed on a high-voltage side of the side core.

A magnetic core according to one embodiment of the present invention includes a first magnetic core having pure iron or an Fe-based alloy and a second magnetic core disposed to surround at least a part of an outer circumferential surface of the first magnetic core and including ferrite.

A transformer assembly includes a housing, a core within an interior of the housing, and at least one winding positioned around the core. The at least one winding and the core are mounted to the housing with potting material. At least a portion of a fluid circuit is defined within at least one wall of the housing. The at least the portion of the fluid circuit is defined through an opening in the at least one wall of the housing in fluid communication with the interior of the housing. A transformer assembly includes a housing, a core within an interior of the housing, at least one winding positioned around the core, and a fluid circuit defined at least partially within at least one wall of the housing being configured such that heat is transferred to the fluid from at least one of the core and the at least one winding.

A laminate includes multiple paper layers, with at least one induction coil comprising first and second sets of windings. Two or more paper layers include the sets of windings comprising an electrically-conductive material. The sets of windings may be distributed throughout the laminate layers and provide good wireless induction charging performance in a compact space.

A coupled inductor has two coils made by film processes, wherein a first coil is disposed on a top surface of a magnetic sheet and a second coil is disposed on a bottom surface of the magnetic sheet, for controlling the variations of the gap between the two coils in a smaller range.