Provided is a microporous film which has a surface A and a surface B opposite to the surface A. In one embodiment, the microporous film has a ratio (F.sub.B/F.sub.A) of a dynamic friction coefficient F.sub.B of the surface B to a dynamic friction coefficient F.sub.A of the surface A of 1.2 to 20. In another embodiment, the microporous film is a single layer having a thickness of 3-18 μm, a number N.sub.A of pores on the surface A is 10-100/μm.sup.2, a number N.sub.B of pores on the surface B is 20-200/μm.sup.2, and N.sub.A/N.sub.B is 0.2-0.96. In addition, a total area S.sub.A of pores on the surface A is 0.02-0.5 μm.sup.2/μm.sup.2, a total area S.sub.B of pores on the surface B is 0.01-0.3 μm.sup.2/μm.sup.2, and S.sub.A/S.sub.B is 1.1-10. Furthermore, in another embodiment, a number W.sub.B of protrusion-like bodies on the surface B is 0.2-1000/100 μm.sup.2.

An electrode assembly for a secondary battery and method are provided. The electrode assembly comprises a population of unit cells and a constraint system. The electrode assembly comprises a population of electrode structures, a population of counter-electrode structures, and an electrically insulating separator material. The constraint system comprises (i) first and second primary growth constraints separated in the longitudinal direction, (ii) first and second connecting members separated in the vertical direction that connect the first and second primary growth constraints and a subset of the members of the electrode or counter-electrode population. The first and second connecting members are adhered to the subset by an electrically-insulating, thermoplastic, hot-melt adhesive having (i) a melting temperature in the range of 75° C. to 130° C., and (ii) a melt index value as measured according to ASTM D1238 in a range of at least 20 to no more than 350.

An electrode assembly for a secondary battery and method are provided. The electrode assembly comprises a population of unit cells and a constraint system. The electrode assembly comprises a population of electrode structures, a population of counter-electrode structures, and an electrically insulating separator material. The constraint system comprises (i) first and second primary growth constraints separated in the longitudinal direction, (ii) first and second connecting members separated in the vertical direction that connect the first and second primary growth constraints and a subset of the members of the electrode or counter-electrode population. The first and second connecting members are adhered to the subset by an electrically-insulating, thermoplastic, hot-melt adhesive having (i) a melting temperature in the range of 75° C. to 130° C., and (ii) a melt index value as measured according to ASTM D1238 in a range of at least 20 to no more than 350.

The disclosure relates to the technical field of batteries, and provides a battery manufacturing method, a battery, a battery module, and a battery pack. The battery manufacturing method includes following steps. Providing an insulating mylar, laminating on the insulating mylar to form a laminated cell that includes a separator film different from the insulating mylar, and wrapping the laminated cell with the insulating mylar. By laminating on the insulating mylar to form the laminated cell and then wrapping the laminated cell with the insulating mylar, a process of moving the laminated cell to the insulating mylar is omitted.

The disclosure relates to the technical field of batteries, and provides a battery manufacturing method, a battery, a battery module, and a battery pack. The battery manufacturing method includes following steps. Providing an insulating mylar, laminating on the insulating mylar to form a laminated cell that includes a separator film different from the insulating mylar, and wrapping the laminated cell with the insulating mylar. By laminating on the insulating mylar to form the laminated cell and then wrapping the laminated cell with the insulating mylar, a process of moving the laminated cell to the insulating mylar is omitted.

A separator for a rechargeable battery includes a porous substrate and a heat resistance layer on at least one surface of the porous substrate. The heat resistance layer includes an acryl-based copolymer, an alkali metal, and a filler. The acryl-based copolymer includes a unit derived from (meth)acrylate or (meth)acrylic acid, a cyano group-containing unit, and a sulfonate group-containing unit.

A separator for a rechargeable battery includes a porous substrate and a heat resistance layer on at least one surface of the porous substrate. The heat resistance layer includes an acryl-based copolymer, an alkali metal, and a filler. The acryl-based copolymer includes a unit derived from (meth)acrylate or (meth)acrylic acid, a cyano group-containing unit, and a sulfonate group-containing unit.

Systems and methods are provided for configuring cell performance using specific anode, cathode, and separator combinations. Separators with significant adhesive properties may be used in forming rechargeable cells, such as lithium-ion cells. The separator with significant adhesive properties may include an adhesive coating, applied on one or both sides of the separator, and/or adhesive material is dissolved or deposited within the separator. The separators with significant adhesive properties may also include one or more ceramic layers.

Systems and methods are provided for configuring cell performance using specific anode, cathode, and separator combinations. Separators with significant adhesive properties may be used in forming rechargeable cells, such as lithium-ion cells. The separator with significant adhesive properties may include an adhesive coating, applied on one or both sides of the separator, and/or adhesive material is dissolved or deposited within the separator. The separators with significant adhesive properties may also include one or more ceramic layers.

Separators, high performance electrochemical devices, such as, batteries and capacitors, including the aforementioned separators, systems and methods for fabricating the same. In one implementation, a separator is provided. The separator comprises a polymer substrate (131), capable of conducting ions, having a first surface and a second surface opposing the first surface. The separator further comprises a first ceramic-containing layer (136), capable of conducting ions, formed on the first surface. The first ceramic-containing layer (136) has a thickness in arrange from about 1,000 nanometers to about 5000 nanometers. The separator further comprises a second ceramic-containing layer (138), capable of conducting ions, formed on the second surface. The second ceramic-containing layer (138) is a binder-free ceramic-containing layer and has a thickness in arrange from about 1 nanometer to about 1,000 nanometers.