A semiconductor device according to the present invention includes a semiconductor substrate, having an emitter layer of a first conductivity type, a collector layer of a second conductivity type and a drift layer of the first conductivity type sandwiched therebetween, the emitter layer disposed at a front surface side of the semiconductor substrate and the collector layer disposed at a rear surface side of the semiconductor substrate, a base layer of the second conductivity type between the drift layer and the emitter layer, a buffer layer of the first conductivity type between the collector layer and the drift layer, the buffer layer having an impurity concentration higher than that of the drift layer, and having an impurity concentration profile with two peaks in regard to a depth direction from the rear surface of the semiconductor substrate, and a defect layer, formed in the drift layer and having an impurity concentration profile with a half-value width of not more than 2 m in regard to the depth direction from the rear surface of the semiconductor substrate.

The present disclosure provides a semiconductor package, including a first device having a first joining surface, a first conductive component at least partially protruding from the first joining surface, a second device having a second joining surface facing the first joining surface, and a second conductive component at least exposing from the second joining surface. The first conductive component and the second conductive component form a joint having a first beak. The first beak points to either the first joining surface or the second joining surface.

The present disclosure provides a semiconductor package, including a first device having a first joining surface, a first conductive component at least partially protruding from the first joining surface, a second device having a second joining surface facing the first joining surface, and a second conductive component at least exposing from the second joining surface. The first conductive component and the second conductive component form a joint having a first beak. The first beak points to either the first joining surface or the second joining surface.

A package includes a first package component, a second package component over the first package component, and a solder region bonding the first package component to the second package component. At least one ball-height control stud separates the first package component and the second package component from each other, and defines a standoff distance between the first package component and the second package component.

A wafer-to-wafer semiconductor device includes a first wafer substrate having a first bonding layer formed on a first bulk substrate layer. A second wafer substrate includes a second bonding layer formed on a second bulk substrate layer. The second bonding layer is bonded to the first bonding layer to define a bonding interface. At least one of the first wafer substrate and the second wafer substrate includes a crack-arresting film layer configured to increase a bonding energy of the bonding interface.

A wafer-to-wafer semiconductor device includes a first wafer substrate having a first bonding layer formed on a first bulk substrate layer. A second wafer substrate includes a second bonding layer formed on a second bulk substrate layer. The second bonding layer is bonded to the first bonding layer to define a bonding interface. At least one of the first wafer substrate and the second wafer substrate includes a crack-arresting film layer configured to increase a bonding energy of the bonding interface.

A semiconductor device according to the present invention includes a semiconductor substrate, having an emitter layer of a first conductivity type, a collector layer of a second conductivity type and a drift layer of the first conductivity type sandwiched therebetween, the emitter layer disposed at a front surface side of the semiconductor substrate and the collector layer disposed at a rear surface side of the semiconductor substrate, a base layer of the second conductivity type between the drift layer and the emitter layer, a buffer layer of the first conductivity type between the collector layer and the drift layer, the buffer layer having an impurity concentration higher than that of the drift layer, and having an impurity concentration profile with two peaks in regard to a depth direction from the rear surface of the semiconductor substrate, and a defect layer, formed in the drift layer and having an impurity concentration profile with a half-value width of not more than 2 m in regard to the depth direction from the rear surface of the semiconductor substrate.

A semiconductor device according to the present invention includes a semiconductor substrate, having an emitter layer of a first conductivity type, a collector layer of a second conductivity type and a drift layer of the first conductivity type sandwiched therebetween, the emitter layer disposed at a front surface side of the semiconductor substrate and the collector layer disposed at a rear surface side of the semiconductor substrate, a base layer of the second conductivity type between the drift layer and the emitter layer, a buffer layer of the first conductivity type between the collector layer and the drift layer, the buffer layer having an impurity concentration higher than that of the drift layer, and having an impurity concentration profile with two peaks in regard to a depth direction from the rear surface of the semiconductor substrate, and a defect layer, formed in the drift layer and having an impurity concentration profile with a half-value width of not more than 2 m in regard to the depth direction from the rear surface of the semiconductor substrate.

A semiconductor manufacturing method is disclosed. The method includes: providing a first wafer and a second wafer, wherein the first wafer and the second wafer are bonded together; submerging the bonded first and second wafers in an ultrasonic transmitting medium; producing ultrasonic waves; and directing the ultrasonic waves to the bonded first and second wafers through the ultrasonic transmitting medium for a predetermined time period. An associated semiconductor manufacturing system for at least weakening a bonding strength of bonded wafers is also disclosed.

A semiconductor manufacturing method is disclosed. The method includes: providing a first wafer and a second wafer, wherein the first wafer and the second wafer are bonded together; submerging the bonded first and second wafers in an ultrasonic transmitting medium; producing ultrasonic waves; and directing the ultrasonic waves to the bonded first and second wafers through the ultrasonic transmitting medium for a predetermined time period. An associated semiconductor manufacturing system for at least weakening a bonding strength of bonded wafers is also disclosed.