A method for using an integrated battery and device structure includes using two or more stacked electrochemical cells integrated with each other formed overlying a surface of a substrate. The two or more stacked electrochemical cells include related two or more different electrochemistries with one or more devices formed using one or more sequential deposition processes. The one or more devices are integrated with the two or more stacked electrochemical cells to form the integrated battery and device structure as a unified structure overlying the surface of the substrate. The one or more stacked electrochemical cells and the one or more devices are integrated as the unified structure using the one or more sequential deposition processes. The integrated battery and device structure is configured such that the two or more stacked electrochemical cells and one or more devices are in electrical, chemical, and thermal conduction with each other.

The present disclosure is directed to methods for production of composites of carbon nanotubes and electrode active material from liquid dispersions. Composites thusly produced may be used as self-standing electrodes without binder or collector. Moreover, the method of the present disclosure may allow more cost-efficient production while simultaneously affording control over nanotube loading and composite thickness.

Herein discussed is an electrode comprising a copper or copper oxide phase and a ceramic phase, wherein the copper or copper oxide phase and the ceramic phase are sintered and are inter-dispersed with one another. Further discussed herein is a method of making a copper-containing electrode comprising: (a) forming a dispersion comprising ceramic particles and copper or copper oxide particles; (b) depositing the dispersion onto a substrate to form a slice; and (c) sintering the slice using electromagnetic radiation.

A solid-state composite electrode includes active electrode particles, ionically conductive particles, and electrically conductive particles. Each of the ionically conductive particles is at least partially coated with an isolation material that inhibits inter-diffusion of the ionically conductive particles with the active electrode particles. A battery cell includes a first current collector, a solid electrolyte layer, a first solid-state composite electrode having ionically conductive particles coated with an isolation material and positioned between the first current collector and the solid electrolyte layer, a second current collector, and a second electrode positioned between the solid electrolyte layer and the second current collector. A method of forming a solid-state composite electrode includes mixing together active electrode particles and electrically conductive particles with ionically conductive particles that are each at least partially coated with an isolation material. The mixture is formed into a film via tape-casting, and sintered at a temperature greater than 600° C.

In accordance with some embodiments of the present invention, an electrode was provided. The electrode includes an electrode composite layer and a porous insulating layer on the electrode composite layer. The electrode composite layer contains an active material. A surface roughness Rz of the electrode composite layer is smaller than an average film thickness of the porous insulating layer.

Enabling the use of lithium metal as an anode electrode is a key for developing next generation energy storage device beyond current lithium ion battery technology. However, there are major obstacles that need to be overcome before it can be used in commercial applications; specifically, dendrite formation can short the cell, and electrolyte decomposition contributes to decreased battery lifetimes. Each obstacle can be overcome by coating a lithium metal anode with a liquid metal buffer that enables uniform deposition of lithium ions thereon, preventing dendritic growth and forming a stable solid electrolyte interface to separate the lithium metal anode from the electrolyte within a battery cell. The liquid metal buffer becomes a semi-liquid buffer when contributing to forming a solid electrolyte interface, and can regain its liquid state when the lithium ions flow to the cathode of the battery cell.

Embodiments of the present disclosure generally relate to flexible substrate fabrication. In particular, embodiments described herein relate to methods for flexible substrate fabrication which can be used to improve the life of lithium-ion batteries. In one or more embodiments, a method of fabricating alloy anodes includes forming an alloy anode using a planar flow melt spinning process including solidifying a molten material over a quenching surface of a rotating casting drum and performing a pre-lithiation surface treatment on the alloy anode.

A metal negative electrode and a method of making the metal negative electrode is disclosed. The metal negative electrode includes a metal negative electrode body and a protective layer formed on a surface of one side or each of two sides of the metal negative electrode body. The protective layer includes a liquid-state or gel-state inner layer that has an ability to dissolve alkali metal and a solid-state outer layer has a high ionic conductivity. The liquid-state or gel-state inner layer includes at least one of an aromatic hydrocarbon small molecule compound or a polymer containing an aromatic hydrocarbon group that each have an ability to accept an electron, and at least one of an ether small molecule solvent, an amine small molecule solvent, a thioether small molecule solvent, a polyether polymer, a polyamine polymer, or a polythioether polymer that each have an ability to complex lithium ions.

An electrochemical cell is provided, which includes a cathode comprising a three dimensional (3D) porous cathode structure, an anode, an electrolyte separator, comprised of a ceramic material, located between the cathode and the anode, and a cathode current collector, wherein the cathode is located between the cathode current collector and the electrolyte separator. The 3D porous cathode structure includes ionically conducting electrolyte strands extending through the cathode from the cathode current collector to the electrolyte separator, pores extending through the cathode from the cathode current collector to the electrolyte separator, and an electronically conducting network extending on sidewall surfaces of the pores from the cathode current collector to the electrolyte separator.

A block or graft copolymer coated lithium metal electrode provides the negative electrode and the solid electrolyte for a rechargeable lithium metal battery that further includes a positive electrode. Optionally, the positive electrode includes elemental sulfur in a conductive matrix. The copolymer coated lithium metal electrode may be manufactured by a process involving electroplating lithium metal through a copolymer coated conductive substrate, for which the copolymer coated conductive substrate has been prepared by coating the conductive substrate in a copolymer solution followed by evaporating the solvent. Alternatively, a lithium metal electrode may be coated directly with copolymer. Rechargeable lithium batteries according to embodiments of the invention have improved cycle life and combustion resistance compared to lithium metal batteries manufactured by conventional methods.