Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

An electrode for batteries that does not include a metal-film-type current collector is disclosed herein. In some embodiments, the electrode comprises a composite having a core-shell structure including a core having an electrode active material, and a metal material coated on or doped in the surface of the core. A secondary battery having the electrode has increased capacity and energy density and exhibits improved lifespan characteristics.

Silicon particles with a reduced and/or delayed propensity to generate hydrogen gas by reaction with water in aqueous inks for preparing lithium ion battery anodes are prepared by milling silicon, preferably in an oxidative atmosphere, followed by heat treating at an elevated temperature in vacuum or an inert atmosphere.

An all solid battery includes a solid electrolyte layer of which a main component is a Li—Al-M-PO.sub.4-based phosphoric acid salt, a first electrode layer that is provided on a first main face of the solid electrolyte layer and includes an active material, and a second electrode layer that is provided on a second main face of the solid electrolyte layer and includes an active material. “M” is at least one of Ge, Ti, and Zr. A region in which a ratio of MO.sub.2 with respect to Li—Al-M-PO.sub.4 is 5% or more is unevenly distributed from a center in a thickness of the solid electrolyte layer to 0.4 A downward and to 0.4 A upward, when the thickness of the solid electrolyte layer is expressed by “A”.

An all solid battery includes a solid electrolyte layer of which a main component is a Li—Al-M-PO.sub.4-based phosphoric acid salt, a first electrode layer that is provided on a first main face of the solid electrolyte layer and includes an active material, and a second electrode layer that is provided on a second main face of the solid electrolyte layer and includes an active material. “M” is at least one of Ge, Ti, and Zr. A region in which a ratio of MO.sub.2 with respect to Li—Al-M-PO.sub.4 is 5% or more is unevenly distributed from a center in a thickness of the solid electrolyte layer to 0.4 A downward and to 0.4 A upward, when the thickness of the solid electrolyte layer is expressed by “A”.

A lithium ion battery is provided that includes: a positive electrode; a negative electrode; a separator comprising a material having a melt temperature of greater than 150° C.; and an electrolyte including an organic solvent and a lithium salt. A method for sterilizing a lithium ion battery is also provided that includes: providing a lithium ion battery (particularly one as described herein); either charging or discharging the battery to a state of charge (SOC) of 20% to 100%; and steam sterilizing the battery to form a sterilized lithium ion battery.

A lithium ion battery is provided that includes: a positive electrode; a negative electrode; a separator comprising a material having a melt temperature of greater than 150° C.; and an electrolyte including an organic solvent and a lithium salt. A method for sterilizing a lithium ion battery is also provided that includes: providing a lithium ion battery (particularly one as described herein); either charging or discharging the battery to a state of charge (SOC) of 20% to 100%; and steam sterilizing the battery to form a sterilized lithium ion battery.

A submicron sized Si based powder having an average primary particle size between 20 nm and 200 nm, wherein the powder has a surface layer comprising SiO.sub.x, with 0<x<2, the surface layer having an average thickness between 0.5 nm and 10 nm, and wherein the powder has a total oxygen content equal or less than 3% by weight at room temperature. The method for making the powder comprises a step where a Si precursor is vaporized in a gas stream at high temperature, after which the gas stream is quenched to obtain Si particles, and the Si particles are quenched at low temperature in an oxygen containing gas.

A submicron sized Si based powder having an average primary particle size between 20 nm and 200 nm, wherein the powder has a surface layer comprising SiO.sub.x, with 0<x<2, the surface layer having an average thickness between 0.5 nm and 10 nm, and wherein the powder has a total oxygen content equal or less than 3% by weight at room temperature. The method for making the powder comprises a step where a Si precursor is vaporized in a gas stream at high temperature, after which the gas stream is quenched to obtain Si particles, and the Si particles are quenched at low temperature in an oxygen containing gas.