A battery system includes a plurality of battery cells connected in parallel. Each battery cell includes a positive and negative tab. The battery system also includes a plurality of thermal switch devices (e.g., temperature cut off (TCO) or positive temperature coefficient (PTC) devices). Each thermal switch device is electrically coupled to a respective cell. The battery system further includes a rigid-flex circuit board comprising a plurality of rigid regions. Each rigid region is physically and electrically connected to an adjacent rigid region by a respective flexible region. Each rigid region is electrically coupled to respective positive and negative tabs of a respective battery cell. Each thermal switch device prevents abnormal current flow (e.g., by limiting the flow of current at high temperatures) between a first battery cell that is coupled to the thermal switch device and a second battery cell that is adjacent to the first battery cell.

A battery includes a winding unit formed by winding a negative electrode piece and a positive electrode piece together. The negative electrode piece includes a negative electrode current collector and a negative electrode active layer provided on the negative electrode current collector. The negative electrode active layer includes a silicon negative electrode material. The battery further includes tabs. The tabs are welded to the negative electrode current collector. Among them, the capacity per gram C of the silicon negative electrode material, the welding strength a of the tabs in the initial battery, and the welding strength b of the tabs in the battery after 300 cycles have the following relationship: when 400 mAh/g<C≤600 mAh/g, 50%<b/a<65%; when 600 mAh/g<C≤800 mAh/g, 65%<b/a<80%; when 800 mAh/g<C≤1000 mAh/g, 80%<b/a<90%; and when C>1000 mAh/g, b/a>90%.

A battery includes a winding unit formed by winding a negative electrode piece and a positive electrode piece together. The negative electrode piece includes a negative electrode current collector and a negative electrode active layer provided on the negative electrode current collector. The negative electrode active layer includes a silicon negative electrode material. The battery further includes tabs. The tabs are welded to the negative electrode current collector. Among them, the capacity per gram C of the silicon negative electrode material, the welding strength a of the tabs in the initial battery, and the welding strength b of the tabs in the battery after 300 cycles have the following relationship: when 400 mAh/g<C≤600 mAh/g, 50%<b/a<65%; when 600 mAh/g<C≤800 mAh/g, 65%<b/a<80%; when 800 mAh/g<C≤1000 mAh/g, 80%<b/a<90%; and when C>1000 mAh/g, b/a>90%.

A battery includes a first conductive substrate portion having a first face, and a second conductive substrate portion having a second face opposed to the first face. Each of the first and second faces has a perimeter portion and an interior portion inside the perimeter portion. A first electrode material of the battery is disposed in contact with the interior portion of at least one of the first and second faces, and a jettable electrolyte material disposed in contact with the first electrode material. A second electrode material is disposed in contact with the electrolyte material, and a conductive tab is disposed in contact with the second electrode material. The conductive tab extends outwardly from the interior region beyond the perimeter portion of at least one of the first and second faces.

A thin flexible conformable electrochemical cell for powering a wearable electrical device comprising an inner electrode having an active electrode face of one charge and an outer electrode having an active electrode face of the opposite charge separated by a separator, wherein said separator comprises an electrolyte layer as a single continuous layer folded around the inner electrode, and wherein the cell has a single continuous flexible coating material folded around the separator and the inner electrode so as to offer protection for the cell, and wherein the coating material is sealable so as define access to the cell for electrode contacts for connection with the electrical device, and so as to offer avoidance of the cell short circuiting in use. Also provided are methods for cell preparation.

A thin flexible conformable electrochemical cell for powering a wearable electrical device comprising an inner electrode having an active electrode face of one charge and an outer electrode having an active electrode face of the opposite charge separated by a separator, wherein said separator comprises an electrolyte layer as a single continuous layer folded around the inner electrode, and wherein the cell has a single continuous flexible coating material folded around the separator and the inner electrode so as to offer protection for the cell, and wherein the coating material is sealable so as define access to the cell for electrode contacts for connection with the electrical device, and so as to offer avoidance of the cell short circuiting in use. Also provided are methods for cell preparation.

The present invention relates to an electrode assembly in which a plurality of electrode stacks are stacked to improve product reliability when manufactured and a method for manufacturing the same. The present invention also relates to a method for manufacturing an electrode assembly and includes a preparation step of preparing a plurality of electrode stacks in which an electrode and a separator are alternately stacked, a stacking step of stacking the plurality of electrode stacks on each other, a packaging step of wrapping and packaging a circumferential potion of the plurality of stacked electrode stacks using a separator member, and a fixing step of heating and pressing the separator member to fix the plurality of stacked electrode stacks.

A non-aqueous electrolyte battery is provided with a bipolar electrode unit and an insulating layer including non-aqueous electrolyte. The insulating layer covers positive and negative electrode active material layers on both side surfaces of a current collector of a bipolar electrode of the unit. The unit is folded at every predetermined length to have flat portions arranged to face each other and bent portions arranged between the flat portions to connect the flat portions. A thickness of one part of the insulating layer of the electrode, the one part being positioned on an outer side surface of each bent portion, is set to be larger than a thickness of the other part of the insulating layer, the other part being positioned on each flat portion.

A non-aqueous electrolyte battery is provided with a bipolar electrode unit and an insulating layer including non-aqueous electrolyte. The insulating layer covers positive and negative electrode active material layers on both side surfaces of a current collector of a bipolar electrode of the unit. The unit is folded at every predetermined length to have flat portions arranged to face each other and bent portions arranged between the flat portions to connect the flat portions. A thickness of one part of the insulating layer of the electrode, the one part being positioned on an outer side surface of each bent portion, is set to be larger than a thickness of the other part of the insulating layer, the other part being positioned on each flat portion.

A method for forming electrodes assemblies, used for producing secondary lithium batteries, comprises the steps of feeding two separator strips with continuous feed motions, inserting between the two strips a succession of anodes at reciprocal distances that progressively increase, arranging a succession of cathodes, either all on an outer side of a strip, or alternating a cathode on an outer side of a strip and a cathode on an outer side of the other strip, such that on each single anode a single cathode is superimposed with the interposition of one of the two strips; strips, cathodes and anodes are then laminated together, the laminated product is wound in a single winding direction and the wound product is separated from the rest of the laminated product to enable a subsequent electrodes assembly to be formed.