A method includes, by a folding station: receiving an anode assembly including anode collectors connected by anode interconnects and coated with a separator; receiving a cathode assembly including cathode collectors connected by cathode interconnects; locating a first anode collector over a folding stage; locating a first cathode collector over the first anode collector to form a first battery cell between the first anode collector and the first cathode collector; folding a first anode interconnect to locate a second anode collector over the first cathode collector to form a second battery cell between the first cathode collector and the second anode collector; folding a first cathode interconnect to locate a second cathode collector over the second anode collector to form a third battery cell between the second anode collector and the second cathode collector; wetting the separator with solvated ions; and loading the anode and cathode assemblies into a battery housing.

A method includes, by a folding station: receiving an anode assembly including anode collectors connected by anode interconnects and coated with a separator; receiving a cathode assembly including cathode collectors connected by cathode interconnects; locating a first anode collector over a folding stage; locating a first cathode collector over the first anode collector to form a first battery cell between the first anode collector and the first cathode collector; folding a first anode interconnect to locate a second anode collector over the first cathode collector to form a second battery cell between the first cathode collector and the second anode collector; folding a first cathode interconnect to locate a second cathode collector over the second anode collector to form a third battery cell between the second anode collector and the second cathode collector; wetting the separator with solvated ions; and loading the anode and cathode assemblies into a battery housing.

A method for manufacturing a secondary battery includes manufacturing an electrode assembly having a stacked structure in which a negative electrode, an individual layer of a separator, a positive electrode, and an individual layer of the separator are repeated by alternately inserting the positive electrode and the negative electrode between the adjacent individual layers of the separator. Fold lines are formed on the separator at a predetermined interval, and the separator is folded in a zigzag shape along a vertical direction by the fold lines to form the plurality of individual layers; inserting the electrode assembly into a pouch; and discharging a gas from the Each of the positive electrode and the negative electrode is manufactured in a square shape so that remaining three sides except for one side facing the fold lines are opened.

A method for manufacturing a secondary battery includes manufacturing an electrode assembly having a stacked structure in which a negative electrode, an individual layer of a separator, a positive electrode, and an individual layer of the separator are repeated by alternately inserting the positive electrode and the negative electrode between the adjacent individual layers of the separator. Fold lines are formed on the separator at a predetermined interval, and the separator is folded in a zigzag shape along a vertical direction by the fold lines to form the plurality of individual layers; inserting the electrode assembly into a pouch; and discharging a gas from the Each of the positive electrode and the negative electrode is manufactured in a square shape so that remaining three sides except for one side facing the fold lines are opened.

A lithium ion cell includes a ribbon-shaped electrode-separator assembly having an anode, a separator, and a cathode. The electrode-separator assembly has two terminal end faces or two terminal sides. The anode comprises a ribbon-shaped anode current collector having a first longitudinal edge, the cathode comprises a ribbon-shaped cathode current collector having a first longitudinal edge, and the electrode-separator assembly is enclosed in a housing. The first longitudinal edge of the anode current collector protrudes from one of the terminal end faces or terminal sides of the stack and the first longitudinal edge of the cathode current collector protrudes from the other. A contact sheet metal member is in direct contact with a respective longitudinal edge. A part of the housing serves as the contact sheet metal member and/or the contact sheet metal member forms a part of the housing enclosing the electrode-separator assembly.

A method for forming a solid-state battery is provided. The method includes disposing one or more cell units along a continuous current collector to form a stack precursor. In some examples, disposing of the one or more cell units along the continuous current collector includes concurrently disposing the one or more cell units along the continuous current collector and winding the continuous current collector to form a stack. In other examples, the continuous current collector is a z-folded current collector and the disposing the one or more cell units along the continuous current collector includes inserting the one or more cell units into one or more pockets formed by folds of the continuous current collector. The method may further include applying heat, pressure, or a combination of heat and pressure to the stack precursor to form a compressed stack, and cutting the continuous current collector to form the solid-state battery.

A method for forming a solid-state battery is provided. The method includes disposing one or more cell units along a continuous current collector to form a stack precursor. In some examples, disposing of the one or more cell units along the continuous current collector includes concurrently disposing the one or more cell units along the continuous current collector and winding the continuous current collector to form a stack. In other examples, the continuous current collector is a z-folded current collector and the disposing the one or more cell units along the continuous current collector includes inserting the one or more cell units into one or more pockets formed by folds of the continuous current collector. The method may further include applying heat, pressure, or a combination of heat and pressure to the stack precursor to form a compressed stack, and cutting the continuous current collector to form the solid-state battery.

An electrode assembly includes a plurality of electrodes arranged in a stack along a stacking axis, where each of the electrodes in the stack is separated along the stacking axis from a successive one of the electrodes in the stack by a respective separator portion positioned therebetween. At least one outer surface of the stack may include a pattern defining a first region and a second region, where a second portion of the stack corresponding to the second region has a different property or height from a first portion of the stack corresponding to the first region. The property may include any one of shading or color of the at least one outer surface of the stack, air permeability of the separator portions in the first and second regions, and adhesive force between the electrodes and separator portions in the first and second regions.

An electrode, a battery laminate, a battery and methods of providing the electrode, laminate or battery, where the electrode has an electrode layer and a current collector both having through-going bores of a size allowing liquid transport through the current collector and the electrode layer. The bores are provided by providing elongate slits or weakened portions and deforming the electrode. The current collector also has channels therein allowing liquid to travel along a plane of the current collector. In this manner, the drying of and introduction of electrolyte therein is made much faster.

An electrode, a battery laminate, a battery and methods of providing the electrode, laminate or battery, where the electrode has an electrode layer and a current collector both having through-going bores of a size allowing liquid transport through the current collector and the electrode layer. The bores are provided by providing elongate slits or weakened portions and deforming the electrode. The current collector also has channels therein allowing liquid to travel along a plane of the current collector. In this manner, the drying of and introduction of electrolyte therein is made much faster.