A method including providing, on a substrate, first and second stacks for an energy storage device with a groove therebetween is provided. The first and second stacks each, respectively, include a first electrode layer on the substrate, an electrolyte layer on the first electrode layer, and a second electrode layer on the electrolyte layer. A first material is deposited within the groove and a second material is deposited over the first stack, the first material and the second stack to electrically connect the second electrode layers of the first and second stacks, via the second material. The first material prevents the second material from contacting the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks, to electrically insulate the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks from the second material.

According to an embodiment, there are provided a method for manufacturing a battery module for an electric vehicle and a battery module manufactured by the method. The method comprises preparing an electrode assembly, the electrode assembly including a plurality of electrode plates, a plurality of electrode tabs, and a separator, forming a plurality of electrode leads by friction-welding a copper piece and an aluminum piece, attaching a sealing film to each of the plurality of electrode leads, packing the electrode assembly in a pouch case, with the aluminum piece exposed to an outside of the pouch case, injecting an electrolyte into the pouch case, sealing the pouch case to form each of the plurality of battery cells, stacking the plurality of battery cells one over another, and connecting the aluminum pieces of the plurality of battery cells to each other via a sensing bus bar.

A bipolar battery assembly having: a) a plurality of electrode plates stacked together to form an electrode plate stack; b) a liquid electrolyte located between each pair of the electrode plates; and c) one or more channels passing transversely through the plurality of electrode plates and the liquid electrolyte; and wherein the one or more channels include one or more seals therein to seal the one or more channels from the liquid electrolyte.

A bipolar battery assembly having: a) a plurality of electrode plates stacked together to form an electrode plate stack; b) a liquid electrolyte located between each pair of the electrode plates; and c) one or more channels passing transversely through the plurality of electrode plates and the liquid electrolyte; and wherein the one or more channels include one or more seals therein to seal the one or more channels from the liquid electrolyte.

A battery cell includes: an electrode unit including a positive electrode, a negative electrode, a current collector, and a separator; a housing unit accommodating the electrode unit; a first insulator disposed inside the housing unit and between the electrode unit and the housing unit, an internal terminal disposed inside the housing unit and electrically connected to the current collector; a second insulator disposed inside the housing unit and between the internal terminal and the housing unit; and an external terminal disposed outside the housing unit. A contact surface of the first insulator with the electrode unit has indented shape. The first insulator is fixed to the housing unit.

A battery cell includes: an electrode unit including a positive electrode, a negative electrode, a current collector, and a separator; a housing unit accommodating the electrode unit; a first insulator disposed inside the housing unit and between the electrode unit and the housing unit, an internal terminal disposed inside the housing unit and electrically connected to the current collector; a second insulator disposed inside the housing unit and between the internal terminal and the housing unit; and an external terminal disposed outside the housing unit. A contact surface of the first insulator with the electrode unit has indented shape. The first insulator is fixed to the housing unit.

In a method for recycling all solid-state batteries, spent battery cells are dissolved in anhydrous ethanol. The resulting solution is separated into solids and supernatants which are separately processed to regenerate the solid electrolyte and the solid electrode materials. The supernatant is subjected to vacuum evaporation to precipitate an electrolyte powder, which is then annealed under flowing oxygen. The solid electrode material is regenerated by washing the solids with water, drying the washed solids, relithiating the washed solids, and annealing the relithiated solids. The resulting materials are suitable for use in fabrication of new all-solid state batteries.

In a method for recycling all solid-state batteries, spent battery cells are dissolved in anhydrous ethanol. The resulting solution is separated into solids and supernatants which are separately processed to regenerate the solid electrolyte and the solid electrode materials. The supernatant is subjected to vacuum evaporation to precipitate an electrolyte powder, which is then annealed under flowing oxygen. The solid electrode material is regenerated by washing the solids with water, drying the washed solids, relithiating the washed solids, and annealing the relithiated solids. The resulting materials are suitable for use in fabrication of new all-solid state batteries.

A power storage device includes an electrode assembly including a positive-electrode plate and a negative-electrode plate stacked with a separator interposed between the positive-electrode plate and the negative-electrode plate, an exterior can accommodating the electrode assembly and an electrolyte solution, and including a side wall portion having a tubular shape and an opening provided at least at one end of the side wall portion, and a sealing plate that closes the opening of the exterior can. The sealing plate is joined to the opening at a joint. Each of a pair of long walls of the side wall portion facing each other in a depth direction includes a thin part extending in a width direction.

A power storage device includes an electrode assembly including a positive-electrode plate and a negative-electrode plate stacked with a separator interposed between the positive-electrode plate and the negative-electrode plate, an exterior can accommodating the electrode assembly and an electrolyte solution, and including a side wall portion having a tubular shape and an opening provided at least at one end of the side wall portion, and a sealing plate that closes the opening of the exterior can. The sealing plate is joined to the opening at a joint. Each of a pair of long walls of the side wall portion facing each other in a depth direction includes a thin part extending in a width direction.