A battery includes a battery case including a housing having side walls defining a first open end and a second open end, the battery case including a separate top cover to cover the first open end of the housing and a separate bottom cover to cover the second open end of the housing; a first electrode located within the case; a second electrode located within the case; a first terminal coupled to the first electrode and exposed outside the case; and a second terminal coupled to the second electrode and exposed outside the case.

An alkaline electrochemical cell includes a cathode, an anode which includes an anode active material, and a non-conductive separator disposed between the cathode and the anode, wherein from about 20% to about 50% by weight of the anode active material relative to a total amount of anode active material has a particle size of less than about 75 μm, and wherein the separator includes a unitary, cylindrical configuration having an open end, a side wall, and integrally formed closed end disposed distally to the open end.

An alkaline electrochemical cell includes a cathode, an anode which includes an anode active material, and a non-conductive separator disposed between the cathode and the anode, wherein from about 20% to about 50% by weight of the anode active material relative to a total amount of anode active material has a particle size of less than about 75 μm, and wherein the separator includes a unitary, cylindrical configuration having an open end, a side wall, and integrally formed closed end disposed distally to the open end.

Provided is a secondary battery including an electrode assembly and an electrolyte enclosed in an exterior case. The electrode assembly includes a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode. The secondary battery includes a spacer positioned between the electrode assembly and the exterior case. The electrode assembly includes a positive electrode current collecting tab and a negative electrode current collecting tab protruding from the electrode assembly. The spacer includes a first recess for the positive electrode current collecting tab and a second recess for the negative electrode current collecting tab at an outer edge in plain view, and the first recess and the second recess are provided with a separation portion interposed therebetween.

The present disclosure or invention is directed to novel or improved separators for a variety of lead acid batteries and/or systems. In addition, exemplary embodiments disclosed herein are directed to novel or improved battery separators, separator profiles, separator and electrode assemblies incorporating the same, battery cells incorporating the same, batteries incorporating the same, systems incorporating the same, and/or methods of manufacturing and/or of using the same, and/or the like, and/or combinations thereof. For example, disclosed herein are exemplary embodiments of improved electrode plate and separator assemblies (400) for lead acid batteries, improved lead acid cells or batteries incorporating the improved assemblies, systems or vehicles incorporating the improved assemblies (400) and/or batteries (100), and methods related thereto. The electrode plate (200, 201) may have a grid (202) of a stamped, cast, or expanded metal manufacturing process. The grid (202) may have a non-uniform application of active material (203). The separators (300) provide a support structure for resisting or mitigating any plate warping or plate deflection.

An alkaline battery includes a bottomed tubular battery can made of metal, serving as a positive electrode current collector; a positive electrode mixture sealed in the battery can and formed in a cylindrical shape, the positive electrode mixture containing manganese dioxide as a positive electrode active material and containing a binder including fluorine resin such that a ratio of the binder to the positive electrode active material is 0.2 wt % or more and 0.8 wt % or less; a bottomed tubular separator sealed in the battery can and arranged on an inner peripheral side of the positive electrode mixture; a gel-form negative electrode mixture sealed in the battery can, arranged inside the separator, containing zinc powder as a negative electrode active material; and an electrolyte that includes an alkaline aqueous solution, sealed in the battery can.

An alkaline battery includes a bottomed tubular battery can made of metal, serving as a positive electrode current collector; a positive electrode mixture sealed in the battery can and formed in a cylindrical shape, the positive electrode mixture containing manganese dioxide as a positive electrode active material and containing a binder including fluorine resin such that a ratio of the binder to the positive electrode active material is 0.2 wt % or more and 0.8 wt % or less; a bottomed tubular separator sealed in the battery can and arranged on an inner peripheral side of the positive electrode mixture; a gel-form negative electrode mixture sealed in the battery can, arranged inside the separator, containing zinc powder as a negative electrode active material; and an electrolyte that includes an alkaline aqueous solution, sealed in the battery can.

A secondary energy storage element includes a reference electrode or a constituent thereof positioned between at least one ply of a separator layer and one of electrode layers and electrically insulated from the electrode layer by an insulating means, the reference electrode or the constituent thereof positioned such that there is at least one metal filament or a sheet-shaped metallic coating on a surface of the at least one ply of the separator layer or a surface of the insulating means, within an overlap region the at least one metal filament or the sheet-shaped metallic coating is arranged on the surface of a ply of the separator layer or a surface of the insulating means, and the at least one metal filament or the sheet-shaped metallic coating covers on the surface an area of a maximum of 5% of the area over which the overlap region extends.

A separator for a bobbin-style electrochemical cell is inserted into an interior opening within a ring-shaped cathode in an electrochemical cell can. An expansion force is then applied to an interior surface of the separator to press the separator against the interior walls of the cathode. A tool may then remove various creases and/or wrinkles in the separator and/or may then heat seal at least a portion of the tubular walls of the separator to minimize the void space between the separator and active material (e.g., cathode and/or anode) within the electrochemical cell.

The present invention relates to a pouch type case having trimming portions formed on both sides or four corners thereof and a battery pack including the same. The trimming portions are formed on the corners of the pouch type case such that the trimming portions are indented toward an electrode assembly accommodating part to reduce a unit area so as to increase pressure applied to unit cells when a battery pack is assembled, thereby facilitating assembling of the battery pack and increasing cell capacity per unit area. Furthermore, the unit cells can be fixed in the battery pack more stably. The pouch type case reduces the unit area so as to include a relatively large number of cells for pressure applied to the cells when the battery pack is assembled to thereby increase the cell capacity.