A crimping tool including a main body, a force-applying device, and at least two crimping jaws for crimping a crimping connection to a conductor. The at least two crimping jaws are moveable relative to the main body by the force-applying device, and a compensating device which allows adoption of at least three processing positions of the at least two crimping jaws depending on a position of the force-applying device relative to the compensating device. A force storage means is arranged on the main body and allows, in a processing position of the at least two crimping jaws, in particular in which substantially no force can be transmitted to the at least two crimping jaws by the force-applying device, a force-locking connection to be made between the crimping connection and the at least two crimping jaws by a movement of the at least two crimping jaws relative to the main body.

A method for crimp mounting a high-frequency (HF) electrical crimp connecting device to an electrical cable includes the steps of crimping a ferrule into a mounting state wherein its maximum diameter is fixed, and arranging the ferrule in its mounting state over an exposed shielding conductor of the cable. A terminal is crimped onto an inner conductor of the cable, and a shielding contact sleeve is placed over the cable and crimped, at least in the area of the ferrule. A target impedance or impedance range of the resulting cable is set according to at least one of a dimension of at least one crimping tool used to perform the crimping steps, or at least one dimension of at least one of the resulting crimps performed by the at least one crimping tool.

A wire clamp includes a base and first and second jaws. The first jaw is pivotally mounted to a first upright portion of the base via a first pivot axle, and the second jaw is pivotally mounted to a second upright portion of the base via a second pivot axle. The first and second jaws crisscross each other at an overlap area, and are spring-biased to pivot relative to the base towards a closed position. Respective hook members of the first and second jaws define a mouth above the overlap area that is configured to receive a wire. A size of the mouth adjusts automatically to a size of the wire within the mouth as the first and second jaws pivot towards the closed position. The wire may be held within the mouth in an in-line orientation with a corresponding terminal to which the wire will be crimped.

A die clearance monitoring system includes a light source, a light detector, and a controller. The light source is disposed along a front side of a die set of a crimping device and emits light towards the die set. The die set includes a first crimp die and a second crimp die that engage and crimp an object along a crimp stroke. The light detector is disposed along a rear side of the die set. The light detector receives the emitted light from the light source that traverses across the die set through a gap defined between the first and second crimp dies and generates light absorption data based on the emitted light that is received. The controller is communicatively connected to the light detector. The controller processes the light absorption data to determine a relative spacing between the first crimp die and the second crimp die.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip or the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

Disclosed is a method and a device for checking the quality of a crimping of a specified cable with a specified contact sleeve using a sensor system for measuring a force and a displacement of a device for the actuation and/or force application of a crimping unit and using an electronic analysis system. In the method a force/displacement curve is detected during the crimping process and is displayed on a screen, wherein the method has the following steps: a stored reference model is displayed on the screen together with the detected force/displacement curve, said reference model having a first and a second envelope curve which define a tolerance range;—comparing the force/displacement curve with the reference model, thereby ascertaining whether the force/displacement curve lies in the tolerance range; and—arriving at a conclusion regarding the quality of the crimping from the comparison.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip of the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

A method for monitoring the state of pressing elements of a crimping device of a crimping apparatus includes: setting of a crimping height: measuring of a travel from a rest position to a working position of the pressing elements, which working position corresponds to the set crimping height: comparing of the travel with a travel from the rest position to a working position of the pressing elements of a setting operation of a crimping height, which setting operation was carried out before the setting operation of the crimping height: recording of data, wherein the recorded data comprises at least one result of the comparison; testing of the comparison for the presence of a predefined criterion; and outputting of a signal if the predefined criterion is satisfied.

A crimping machine having a multiplicity of magazines for contact elements which are transportable to a transfer position via a conveyor device. A component to be crimped is then brought from the transfer position into a crimping position by means of a transport device. This transport device is assigned to all of the storage arrangements.

A terminal crimping device crimps a terminal metal fitting positioned at a crimping position to an electric wire. The device includes an anvil which is positioned under the crimping position, a crimper which is positioned above the crimping position, a pressing mechanism which presses down the crimper to crimp the terminal metal fitting to the electric wire with the anvil and the crimper, a terminal supply mechanism to supply the terminal metal fitting to the crimping position, a position adjusting mechanism which is provided in the terminal supply mechanism to adjust a position of the terminal metal fitting for the crimping position, and a photographing device to photograph the terminal metal fitting fed to the crimping position.