H02K5/165

Three-Dimensional-Flux Electric Motor And Method For Making Thereof

A method of making a stator includes providing a yoke, wherein the yoke comprises a spray-formed yoke; providing a tooth ring, wherein the tooth ring comprises a spray-formed tooth ring; separating portions of the tooth ring to form a plurality of teeth; arranging the separated teeth in a circular pattern, wherein each separated tooth is spaced from an adjacent tooth; inserting a coil over each separated tooth, wherein the coil includes two lead wires extending from a same face of each coil; locating the yoke onto the plurality of teeth; placing a housing onto the yoke; and connecting the coils to each other at the two lead wires extending from the same face of each coil.

Base plate, spindle motor and disk drive
12087324 · 2024-09-10 · ·

A base plate includes a base body including a bottom plate and a pivot post, and an electrodeposition coating film. The bottom plate extends perpendicular to a first axis, a rotation axis of the disk, and a second axis, a swing axis of a head; and, when viewed from an axial direction, has a rectangular shape with a first direction as a short side direction and a second direction as a long side direction. The pivot post protrudes upward from an upper surface of the bottom plate at a position overlapping the second axis. The bottom plate has a thin bottom arranged in a radially outward direction orthogonal to the second axis of the pivot post and including at least one of a lower recess recessed upward from a lower surface of the bottom plate and an upper recess recessed downward from the upper surface of the bottom plate.

THIN FAN AND THIN-PLATE MOTOR
20180231009 · 2018-08-16 ·

A thin fan includes a frame and a driving device disposed in the frame. The driving device includes a stator structure and a rotor structure. The stator structure includes a stator pole group and a base body connected to the frame. The stator pole group is disposed on the outer periphery of the base body. The rotor structure is disposed corresponding to the stator structure, and includes a rotor shell, a magnetic structure and an impeller connected to the rotor shell. The center of the rotor shell is formed with a cylindrical shaft, which deeply penetrates into the base body. The rotor shell and the shaft are a single component manufactured by processing a single material workpiece. The magnetic structure is disposed on the inner wall of the rotor shell, and the stator magnetic pole group magnetically drives the magnetic structure as well as the rotor shell to rotate.

CEILING FAN
20180219451 · 2018-08-02 ·

A ceiling fan, including: a rotary shaft, a stator, and a rotor. The rotor includes an inner annular chamber, a magnetic-shoe fixation portion, a connection portion, and a bearing installation portion. The stator is housed in the inner annular chamber of the rotor. The bearing installation portion is disposed at one side of the magnetic-shoe fixation portion. One end of the connection portion is fixed on the magnetic-shoe fixation portion, and the other end of connection portion is fixed on the bearing installation portion. The magnetic-shoe fixation portion, the bearing installation portion are integrated with the connection portion. The geometric centers of the rotary shaft, the stator, the magnetic-shoe fixation portion, and the bearing installation portion are located in a straight line.

STATICALLY-BALANCED MECHANISM USING HALBACH CYLINDERS

A mechanism comprises a first Halbach cylinder having an inner cavity, the first Halbach cylinder magnetized to produce a first magnetic flux concentrated circumferentially inside the inner cavity. A second Halbach cylinder is concentrically received in the inner cavity of the first Halbach cylinder to concurrently form a rotational joint having a rotational axis. One of the Halbach cylinders is a rotor and the other of the Halbach cylinders is a stator, the second Halbach cylinder magnetized to produce a second magnetic flux concentrated circumferentially outwardly. An output is connected to the rotor to rotate therewith relative to the stator, the output applying a gravity load on the rotor, the gravity load being offset from the rotational axis, whereby the magnetic flux of the first Halbach cylinder and the second Halbach cylinder cooperatively produce a torque against the gravity load caused by the output.

Fluid dynamic bearing device, and bearing member and shaft member for use in same

A ratio W1/W2 of a circumferential width W1 of each of inclined hill portions G2 of a radial dynamic pressure generating portion G and a circumferential width W2 of each of inclined groove portions G3 is 1.2 or larger. And when an inner diameter of a bearing member is D, the circumferential width W2 of each of the inclined groove portions satisfies 0.2DW20.4D.

Spindle Motor
20180151196 · 2018-05-31 ·

A spindle motor is provided, the motor comprising: a base plate, a PCB on the base plate, a bearing assembly arranged on the base plate, a stator coupled to a periphery of the bearing assembly, a rotor rotationally coupled to the bearing assembly, the rotor including a yoke and a magnet, and a rotation shaft rotationally coupled to the bearing assembly. The base plate includes a planar portion and a protruding portion arranged along with a periphery of the yoke, the protruding portion being apart from the yoke. The base plate is partially covered with the PCB in a region where the stator is arranged. And, a height from the planar portion to an upper surface of the protruding portion is smaller than a height from the planar portion to a lower surface of the periphery of the yoke.

UNIVERSAL PERMANENT MAGNET SYNCHRONOUS MOTOR FOR HIGH VOLUME LOW SPEED FANS
20180102688 · 2018-04-12 ·

Disclosed is a brushless gearless electric motor configured to accommodate plurality of fan blades. The brushless gearless electric motor is configured to provide low cogging and high torque in an electric fan. The brushless gearless electric motor includes a rotor, a stator, an axle, a bearing and a frame structure. The rotor rotates about an axis. Further, the rotor receives the plurality of fan blades. The stator is operable to rotate the rotor. The stator includes a bottom surface and a top surface. The rotor is configured to cover the bottom surface of the stator such that the top surface of the stator remains open to reduce overall weight. The axle aligns the stator with the rotor. The axle centers the rotor. The bearing is positioned around the center of the axle to facilitate relative motion between the stator and the rotor. The frame structure is configured on the top surface of the stator to facilitate attachment to a fixed support. Further, the axle includes a flange and a rod extending from the flange towards the rotor. The electric motor further includes a jam nut and a lock nut. The jam nut is positioned below the bearing and further the jam nut pressurizes the bearing against the flange. The lock nut sandwiches the bearing between the flange and the jam nut.

Spindle motor
09911455 · 2018-03-06 · ·

A spindle motor is provided, the motor comprising: a base plate, a PCB on the base plate, a bearing assembly arranged on the base plate, a stator coupled to a periphery of the bearing assembly, a rotor rotationally coupled to the bearing assembly, the rotor including a yoke and a magnet, and a rotation shaft rotationally coupled to the bearing assembly. The base plate includes a planar portion and a protruding portion arranged along with a periphery of the yoke, the protruding portion being apart from the yoke. The base plate is partially covered with the PCB in a region where the stator is arranged. And, a height from the planar portion to an upper surface of the protruding portion is smaller than a height from the planar portion to a lower surface of the periphery of the yoke.

INVERTER BUILT-IN BRUSHLESS DIRECT CURRENT MOTOR

Provided is an inverter built-in BLDC motor including: an inverter housing having one side coupled to a motor, an inside formed to be hollow, and the other side formed to be open, and having a PCB substrate provided in the hollow portion; a bearing mounted in a bearing mounting portion of the inverter housing and having a rotating shaft of a rotor of the motor rotatably coupled thereto; and a bearing cover coupled to a bearing mounting groove of the bearing mounting portion mounted with the bearing and formed to close an opening portion of the bearing mounting groove on an inner bottom surface of the inverter housing.