A method for manufacturing a shaker device using 3D-printing (i.e., additive manufacturing). An electromagnet is formed by producing a bobbin body and winding an electrical conductor on the bobbin body to form an electromagnet coil. A cylindrical body is 3D-printed and the bobbin body with the electromagnet coil is coupled within an interior of the cylindrical body. A piston assembly is then positioned within the bobbin assembly. The shaker device is operated by controllably applying a magnetic field through the electromagnet coil that impinges a permanent magnet of the piston assembly to cause movement of the cylindrical body relative to the piston. By using these 3D printing techniques, the composition of materials can be varied within a single component part, fine structural details can be included in the components, and components can be 3D printed directly on each other to eliminate tolerance issues relating to small variations in component size.

A transformer includes a magnetic core, a first winding assembly inductively coupled to the magnetic core, and a second winding assembly inductively coupled to the first winding assembly. The magnetic core includes a winding leg. The first winding assembly includes a plurality of first layers, and the second winding assembly includes a plurality of second layers. The first and second winding assemblies are concentrically wound around the winding leg in an interleaved configuration, where at least one of the plurality of second layers is disposed between two of the plurality of first layers, and at least one of the plurality of first layers is disposed between two of the plurality of second layers.

Apparatus, system and methods for transferring of a ferromagnetic metal ribbon from a roll mounted on a mandrel to another mandrel, including a mandrel located around electrical coils of a transformer. The system includes an apparatus for securing a free end of a ribbon roll including a reel onto which the ribbon roll is mounted and a ribbon retention mechanism having retaining elements movable between a retaining position in which the free end of the ribbon roll is secured on the reel and a releasing position in which the free end of the ribbon roll is free from the reel. An apparatus and method for rolling up a cuttable ferromagnetic ribbon on a mandrel are also disclosed. An apparatus and method for rolling up a cuttable ferromagnetic ribbon on a mandrel are also disclosed. An apparatus and method for manipulating and displacing ferromagnetic material along a path are also disclosed.

A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within 15 C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 m and a maximum roughness depth Rmax of 0.5-10 m.

A stator core is formed from a continuous strip of wound sheet stock material, in which the sheet stock material is converted from the sheet stock to a formed material including winding slot cutouts. This strip of formed material is then wound into the stator core, with the winding slot cutouts in the formed material maintained at a substantially constant width throughout most of the radial extent of the resulting winding slots in the finished article. However, one or more of the radially innermost and radially outermost layers may define winding slot cutouts that are wider than the other winding slot cutouts. Where several radial layers are altered in this way, the cutout widths are progressively expanded such that the resulting winding slot has terminal ends with edges that are effectively radiused or rounded, thereby protecting windings near the edge of such slots.

A transformer includes a magnetic core, a first winding assembly, and a second winding assembly. The magnetic core includes a plurality of legs, including a first winding leg. The first winding assembly includes a first conductive conduit helically wound around the first winding leg a first number of turns. The first winding assembly has a first magnetic length. The second winding assembly includes a second conductive conduit wound around one of the plurality of legs a second number of turns. The second winding assembly is inductively coupled to the first winding assembly, and has a second magnetic length substantially equal to said first magnetic length.

A method and a system for continuously in-line annealing a forwarding ferromagnetic amorphous alloy ribbon in a curved shape to improve its magnetic properties without causing the ribbon to become brittle and which operates at significant high ribbon feeding rates. The amorphous alloy ribbon is fed forward, tensioned and guided along a path at a preset feeding rate and is heated at a point along the path at a rate greater than 10.sup.3 C./sec to a temperature to initiate a thermal treatment. Then the ribbon is initially cooled at a rate greater than 10.sup.3 C./sec until the thermal treatment ends. During the thermal treatment, a series of mechanical constraints is applied on the ribbon until the amorphous alloy ribbon adopts a specific shape at rest after the thermal treatment is ended. After the initial cooling, the amorphous alloy ribbon is subsequently cooled at a sufficient rate to a temperature that will preserve the specific shape.

A method for producing a tape-wound toroidal core includes: providing a soft-magnetic tape on two tape reels, unwinding the tape and winding the tape onto two winding mandrels to form a multilayer first tape roll, wherein, after in each case several layers, a separating plate is inserted into the first tape rolls that have formed, reducing the distance between the winding mandrels until the first tape rolls touch each other, unwinding the tape and winding up the tape to form a multilayer second tape roll, which wraps around the first tape rolls, by rotating the winding mandrels about a common second rotation axis, severing the tape rolls in steps to form a plurality of tape sections, picking up at least one reel and placing the reel onto the tape sections, reshaping free ends of the tape sections and connecting the ends of the tape sections to form a closed ring.

A split-type annular magnetic body for noise control, which has been difficult to produce with Fe-based nanocrystalline alloys, is provided and obtains an excellent noise reduction effect. The annular magnetic body for noise control includes thin strips of soft magnetic metal laminated along a radial direction and is used by having a cable inserted therethrough. The annular magnetic body for noise control includes a plurality of split pieces divided into a non-annular shape and is used by placing split surfaces of the split pieces in contact with each other to form an annular shape. The product FLHc of the flatness FL of the split surfaces and the coercivity Hc of the split pieces is 7.0 m.Math.A/m or less. The flatness FL is the sum of absolute values of the maximum value and the minimum value of a cross-sectional curve measured in accordance with JIS B 0601:2001.

A current transformer assembly for harvesting power from a primary conductor, such as a power line, for operating electronics, where the assembly is secured to the conductor while the conductor is connected. The assembly includes a current transformer having a transformer structure with a central opening that accepts the primary conductor and a spindle member for accepting a current transformer magnetic tape operating as the core of the current transformer. The assembly also includes a tape carrier secured to the structure on which the transformer tape is wound, and a winding device operable to unwind the transformer tape from the tape carrier and wind the tape onto the spindle member.