A method of manufacturing a lead-acid battery, including the steps of making paste from leady oxide, sulfuric acid, lead powder, Naples Yellow, and water, pasting a lead-containing alloy grid to define an uncured battery plate, curing the pasted battery plate, positioning the cured plate in a lead-acid battery cell, and charging the cell convert the basic lead sulfate crystal structures into lead dioxide containing one or more of the ancient pigments.

A method for impregnating an active paste into a fibre material in the manufacture of an electrode of a lead acid battery or cell, comprises moving a fibre material through a confined pasting zone also containing a Pb-based paste, while vibrating and maintaining a pressure on the paste, to continuously impregnate the paste into the fibre material. A paste impregnating machine is also disclosed, with a fibre material feed system, and which may use a lug along the fibre material to draw the fibre material through the paste application stage.

A method for impregnating an active paste into a fibre material in the manufacture of an electrode of a lead acid battery or cell, comprises moving a fibre material through a confined pasting zone also containing a Pb-based paste, while vibrating and maintaining a pressure on the paste, to continuously impregnate the paste into the fibre material. A paste impregnating machine is also disclosed, with a fibre material feed system, and which may use a lug along the fibre material to draw the fibre material through the paste application stage.

Batteries comprise a carbon fibre electrode construction of the invention and have improved DCA and/or CCA, and/or may maintain DCA with an increasing number of charge-discharge cycles, and thus may be particularly suitable for use in hybrid vehicles.

Batteries comprise a carbon fibre electrode construction of the invention and have improved DCA and/or CCA, and/or may maintain DCA with an increasing number of charge-discharge cycles, and thus may be particularly suitable for use in hybrid vehicles.

A current collector with electrode tab areas of reduced resistance includes a polymer layer and a first metal layer. The polymer layer includes a first surface and a second surface opposite to the first surface. The first metal layer is arranged on the first surface, and includes a first area and a second area coupled to the first area. In the direction of a thickness of the current collector, the thickness of the second area is greater than that of the first area. The present disclosure further provides an electrode plate and a battery cell using the current collector. Due to an increase of a thickness of the second area, a charge transfer resistance of the electrode tab is greatly reduced.

A current collector with electrode tab areas of reduced resistance includes a polymer layer and a first metal layer. The polymer layer includes a first surface and a second surface opposite to the first surface. The first metal layer is arranged on the first surface, and includes a first area and a second area coupled to the first area. In the direction of a thickness of the current collector, the thickness of the second area is greater than that of the first area. The present disclosure further provides an electrode plate and a battery cell using the current collector. Due to an increase of a thickness of the second area, a charge transfer resistance of the electrode tab is greatly reduced.

A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

The present invention discloses a lead-acid battery electrode plate for preventing lead-acid battery from lead (II) sulfate crystal growth piercing and enhancing the battery formation efficiency. The lead-acid battery electrode plate comprises an electricity collector layer as an electric current channel, and two air permeable layers respectively placed on both sides of the electricity collector layer, wherein non-metallic sheet materials having porous structures are used as air-permeable channel of the air-permeable layers, and the first air-permeable layer is the same as or different from the second air-permeable layer.