A process for producing a composite material comprising at least one particulate material and at least one polymeric binder, wherein the at least one particulate material and the at least one polymeric binder are mixed with one another and mechanically processed in the presence of at least one process auxiliary which reduces the mechanical and/or chemical interaction between the surfaces of the at least one particulate material and of the at least one polymeric binder, essentially dispensing with the use of solvents, characterized in that the weight ratio of process auxiliary to polymeric binder is within a range from 3:10 to 0.1:20.

A battery module includes a lower housing and a plurality of battery cells. The plurality of battery cells are electrically coupled together to produce a voltage. A lid assembly is disposed over the battery cells and is coupled to the lower housing. The lid assembly includes a lid and a plurality of bus bar interconnects mounted on the lid. A printed circuit board (PCB) assembly is disposed on and coupled to the lid assembly, and the PCB assembly includes a PCB. A cover is disposed over and coupled to the lower housing to hermetically seal the battery module.

An electrolytic copper foil, a current collector including the same, an electrode including the same, a secondary battery including the same and a method for manufacturing the same which can secure secondary batteries with high capacity maintenance. The electrolytic copper foil includes a first surface and a second surface opposite to the first surface, wherein each of the first and second surfaces has a peak count roughness R.sub.pc of 10 to 100.

A battery module includes a housing, a plurality of battery cells disposed in the housing, and a printed circuit board (PCB) assembly disposed in the housing. The PCB assembly includes a PCB and a shunt disposed across a first surface of the PCB. A second surface of the shunt directly contacts the first surface of the PCB, and the shunt is electrically coupled between the battery cells and a terminal of the battery module.

The present invention discloses a nanoporous copper-zinc-aluminum shape memory alloy and a preparation method and an application thereof. According to the method, firstly a pure Cu block, a pure Zn block and a pure Al block are proportioned in a certain mass ratio before being smelted to obtain a copper-zinc-aluminum alloy ingot; the obtained copper-zinc-aluminum alloy ingot is melt spun using a copper roller rapid quenching method under vacuum protection to obtain an ultrathin strip CuZnAl master alloy which is then subjected to an etching treatment with a solution containing chloride ions at a temperature of 080 C. for 10300 minutes to obtain a nanoporous Cu/CuZnAl material; and finally the nanoporous CuZnAl material is sealed in a high vacuum quartz tube for a heat treatment to obtain a nanoporous copper-zinc-aluminum shape memory alloy having a superelastic single phase at room temperature. The preparation method according to the present invention is highly controllable and can be used in the industry preparing electrode materials for lithium ion secondary batteries to remarkably improve the cyclic performance of electrode materials.

A metal-bonded graphene foam product, comprising: (A) a sheet or roll of solid graphene foam, having a sheet plane and a sheet thickness direction, composed of multiple pores (cells) and pore walls, wherein said pore walls contain a pristine graphene material having less than 0.01% by weight of non-carbon elements or a non-pristine graphene material having 0.01% to 20% by weight of non-carbon elements, wherein said non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, boron-doped graphene, nitrogen-doped graphene, chemically functionalized graphene, or a combination thereof; and (B) a metal that fills in the is bonded to graphene sheets, wherein the metal-bonded graphene foam product has a thickness-direction thermal conductivity from 10 W/mK to 800 W/mK or a thickness-direction electrical conductivity from 40 S/cm to 3,200 S/cm.

The electrical performance and structural integrity of lithium battery electrodes, formed of particles of active electrode materials, are improved by mixing electrically conductive wires (metal wires, carbon fibers, and/or the like, including chemically-reduced metal oxide particles) with the particles of active electrode material. For example, copper wires may be intimately mixed with anode particles in porous anode layers which are resin-bonded to sides of a copper current collector foil. And aluminum wires may be mixed with cathode particles in porous cathode layers resin bonded to an aluminum current collector. The wires may be used to increase both the conductivity of electrons and lithium ions and the flexibility of the electrode layer when the electrodes are infiltrated with a solution of a lithium salt electrolyte. The workable thickness of each electrode layer can thus be increased and its performance enhanced to produce a lower cost and better forming battery.

The present disclosure relates to a processing apparatus for a secondary battery current collector. The processing apparatus includes: a foil uncoiling roller; a composite current collector uncoiling roller; a welding device; a plurality of driving rollers; and a coiling roller. Both the foil uncoiling roller and the composite current collector uncoiling roller are disposed on a feeding side of the welding device. The welding device is configured to weld foil to a portion of a composite current collector. The plurality of driving rollers is respectively disposed on a feeding side and a discharging side of the welding device, and has an equal line speed. The plurality of driving rollers is configured to drive the overlapped foil and the composite current collector to downstream. The coiling roller is configured to wind up the composite current collector having the foil welded thereon.

Disclose are a cathode of an all-solid lithium battery, and a secondary battery system using the same. The cathode includes a lithium composite, and a method of manufacturing the lithium composite comprises: dispersing a solid electrolyte to be uniformly distributed in the pores of a mesoporous conductor to provide a solid electrolyte composite, and coating the solid electrolyte composite on the surface of a lithium compound including nonmetallic solids such as S, Se, and Te.

A lithium ion battery electrode includes an electrode material layer. The lithium ion battery electrode further includes a current collector. The current collector is located on a surface of the electrode material layer. The current collector is a carbon nanotube layer. The carbon nanotube layer consists of a number of carbon nanotubes.