An electrode structure of a flow battery. A density of the vertical tow in the electrode fiber is larger than the density of the parallel tow. In the electrode fiber per unit volume, the quantity ratio of the vertical tow to the parallel tow is at least 6:4. The electrode structure includes an odd number of layers of the electrode fibers, and the porosity of other layers is larger than that of the center layer. The electrode structure includes the vertical tows, so that, the contact area between the outer surface of the electrode and the adjacent component is increased and the contact resistance is reduced; the electrode has good mechanical properties; the contact resistance of such structure is reduced by 30%-50%; and the layers of the electrode have different thickness depending on the porosity. After compression, the layers with optimized thickness have a consistent porosity.

An electrode structure of a flow battery. A density of the vertical tow in the electrode fiber is larger than the density of the parallel tow. In the electrode fiber per unit volume, the quantity ratio of the vertical tow to the parallel tow is at least 6:4. The electrode structure includes an odd number of layers of the electrode fibers, and the porosity of other layers is larger than that of the center layer. The electrode structure includes the vertical tows, so that, the contact area between the outer surface of the electrode and the adjacent component is increased and the contact resistance is reduced; the electrode has good mechanical properties; the contact resistance of such structure is reduced by 30%-50%; and the layers of the electrode have different thickness depending on the porosity. After compression, the layers with optimized thickness have a consistent porosity.

Provided are battery electrode structures that maintain high mass loadings (i.e., large amounts per unit area) of high capacity active materials in the electrodes without deteriorating their cycling performance. These mass loading levels correspond to capacities per electrode unit area that are suitable for commercial electrodes even though the active materials are kept thin and generally below their fracture limits. A battery electrode structure may include multiple template layers. An initial template layer may include nanostructures attached to a substrate and have a controlled density. This initial layer may be formed using a controlled thickness source material layer provided, for example, on a substantially inert substrate. Additional one or more template layers are then formed over the initial layer resulting in a multilayer template structure with specific characteristics, such as a surface area, thickness, and porosity. The multilayer template structure is then coated with a high capacity active material.

A method for producing a component of an electrochemical cell includes applying at least one layer of an electrode material to a strip-shaped current collector passing through a coating apparatus such that the current collector, after passing through the coating apparatus, comprises one or more coated strip-shaped sections oriented in a longitudinal direction and being coated with electrode material and one or more uncoated strip-shaped sections oriented in the longitudinal direction. The method further includes assigning a respective uncoated strip-shaped section of the one or more uncoated strip-shaped sections a machine-readable coding that identifies the respective uncoated strip-shaped section. The machine-readable coding is assigned in the form of through holes into the respective uncoated strip-shaped section, or the coding is applied onto the respective uncoated strip-shaped section.

A method for producing a component of an electrochemical cell includes applying at least one layer of an electrode material to a strip-shaped current collector passing through a coating apparatus such that the current collector, after passing through the coating apparatus, comprises one or more coated strip-shaped sections oriented in a longitudinal direction and being coated with electrode material and one or more uncoated strip-shaped sections oriented in the longitudinal direction. The method further includes assigning a respective uncoated strip-shaped section of the one or more uncoated strip-shaped sections a machine-readable coding that identifies the respective uncoated strip-shaped section. The machine-readable coding is assigned in the form of through holes into the respective uncoated strip-shaped section, or the coding is applied onto the respective uncoated strip-shaped section.

An electrochemical cell has a cathode having a cathode current collector and a cathode active material, an anode having an anode current collector and an anode active material comprising lithium metal, a liquid electrolyte, a separator between the cathode active material and the anode active material, and a polymer electrolyte lamination layer bonding the anode to the separator. The polymer electrolyte lamination layer is formulated using a crosslinked polymer, a lithium salt, a plasticizer, and an anode additive.

An electrochemical cell has a cathode having a cathode current collector and a cathode active material, an anode having an anode current collector and an anode active material comprising lithium metal, a liquid electrolyte, a separator between the cathode active material and the anode active material, and a polymer electrolyte lamination layer bonding the anode to the separator. The polymer electrolyte lamination layer is formulated using a crosslinked polymer, a lithium salt, a plasticizer, and an anode additive.

There is provided a solid-state battery layer structure which may include an anode current collector metal layer, an anode layer arranged on the anode current collector metal layer, a solid electrolyte layer arranged on the anode layer laterally, a cathode layer arranged on the solid electrolyte layer, and a cathode current collector metal layer, and a plurality of nanowire structures comprising silicon and/or gallium nitride, wherein said nanowire structures are arranged on the anode layer and, wherein said nanowire structures are laterally and vertically enclosed by the solid electrolyte layer, wherein the anode layer comprises silicon and a plurality of metal vias connecting the plurality of nanowire structures with the anode current collector metal layer. Methods for producing solid-state battery layer structures are also provided.

The present invention relates to a lithium secondary battery comprising: a current collector comprising a structure in a fabric form in which fiber bundles are cross-woven, wherein each of the fiber bundles is formed of sets of fiber yarns and each of the fiber yarns includes a polymer fiber and a metal layer surrounding the polymer fiber; and an electrode including an active material layer disposed on at least one surface of the current collector.

An energy storage cell includes a housing comprising a metallic, tubular housing with a circular opening. The energy storage cell further includes an electrode-separator assembly winding having two terminal end faces and a wound jacket, the electrode-separator assembly comprising an anode, a cathode, and a separator. The energy storage cell additionally includes an at least partly metallic contact element in direct contact with and connected to current collector by welding. The contact element comprises a circular edge and closes the terminal circular opening of the tubular housing portion in a gas- and liquid-tight manner. The contact element is or comprises a metallic membrane electrically connected to a current collector. The metallic membrane is configured to, in response to a pressure in the housing exceeding a threshold, bend such that electrical contact between the contact element and the current collector is lost.