The inventive subject matter is directed to continuous electrochemical production of highly pure micro- or nanostructured lead that at least partially encloses the electroprocessing solvent and molecular hydrogen and optional guest compounds to form a mixed matrix. Such compositions are particularly suitable for cold forming of various structures and/or for alloy and composite material production.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

A system for producing electrodes for lead-acid batteries is disclosed. An electrode that has been produced comprises at least one upper and/or one lower frame element as well as a lattice-shaped region that extends away from said upper or lower frame element and has a plurality of openings, the upper and/or lower frame element being of a greater thickness than the lattice-shaped region. Said system comprises the steps of: a) producing a profiled strip-shaped blank using a casting method in which the strip-shaped blank is formed, solely by means of said casting method, to have a greater thickness on one side in at least one of the regions which should eventually form the upper or lower frame element, than the thickness in regions which should eventually form the lattice-shaped region, and b) producing said lattice-shaped region with the openings in a subsequent expanded metal process.

A system for producing electrodes for lead-acid batteries is disclosed. An electrode that has been produced comprises at least one upper and/or one lower frame element as well as a lattice-shaped region that extends away from said upper or lower frame element and has a plurality of openings, the upper and/or lower frame element being of a greater thickness than the lattice-shaped region. Said system comprises the steps of: a) producing a profiled strip-shaped blank using a casting method in which the strip-shaped blank is formed, solely by means of said casting method, to have a greater thickness on one side in at least one of the regions which should eventually form the upper or lower frame element, than the thickness in regions which should eventually form the lattice-shaped region, and b) producing said lattice-shaped region with the openings in a subsequent expanded metal process.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

A device for casting electrode carriers for the production of lead grid electrodes in a continuous casting process is provided, which includes a casting drum, the surface of which has been engraved with the shape of the lead strip to be cast, and a casting shoe which rests on the outer circumference of the casting drum in the region of the horizontal axis drawn through the axis of rotation when the casting drum rotates counterclockwise, whereat the exiting liquid lead flows into the concave mold of the casting drum surface and is removable as a solidified lead strip at the lower vertex of the casting drum after three quarters of a rotation and whereat draft angles of less than 7 degrees, in particular less than 3 degrees are provided.

A device for casting electrode carriers for the production of lead grid electrodes in a continuous casting process is provided, which includes a casting drum, the surface of which has been engraved with the shape of the lead strip to be cast, and a casting shoe which rests on the outer circumference of the casting drum in the region of the horizontal axis drawn through the axis of rotation when the casting drum rotates counterclockwise, whereat the exiting liquid lead flows into the concave mold of the casting drum surface and is removable as a solidified lead strip at the lower vertex of the casting drum after three quarters of a rotation and whereat draft angles of less than 7 degrees, in particular less than 3 degrees are provided.

An accumulator having a plurality of electrode plates which are adjacently arranged and form at least one electrode plate stack in the form of a block, wherein each electrode plate comprises a frame having a grid arranged therein and wherein at least the grid is filled with an active mass, and wherein each electrode plate comprises at least one connecting lug protruding beyond the frame, wherein the connecting lugs of same-polarity electrode plates are arranged adjacent to one another in a row, wherein the connecting lugs adjacently arranged in a row are materially bonded together electrically and mechanically into a connecting lug block by at least one weld or solder point arranged between the connecting lugs. Further described is a method for manufacturing an accumulator.