A battery cooling system includes: a heating element for performing a resistance function of a battery to be subjected to a cooling test; a heating-load controller for controlling a heating load of the heating element according to a thermal model; an environment controller for controlling at least one battery cooling environment parameter such as outdoor temperature and initial temperature; a power supply for applying a current for each evaluation condition by connecting a charger/discharger to the heating element; a cooling processing part for supplying a cooling fluid such as air, coolant, or a refrigerant at a constant temperature and flow rate; and a cooling performance determination part for measuring a temperature of a battery cell over time and determining whether a target performance of the battery is satisfied.

Battery systems, methods of in-situ grid-scale battery construction, and in-situ battery regeneration methods are disclosed. The battery system features controllable capacity regeneration for grid-scale energy storage. The battery system includes a battery comprising a plurality of cells. Each cell includes a cathode comprising cathode electrode materials disposed on a first current collector, an anode comprising anode electrode materials disposed on a second current collector, a separator or spacer disposed between the cathode and the anode an electrolyte to fill the battery in the spaces between electrodes. The battery system includes a battery system controller, wherein the battery system controller is configured to selectively charge and discharge the battery at a normal cutoff voltage and wherein the battery system controller is further configured to selectively charge and discharge the battery at a capacity regeneration voltage as part of a healing reaction to generate active electrode materials.

Battery systems, methods of in-situ grid-scale battery construction, and in-situ battery regeneration methods are disclosed. The battery system features controllable capacity regeneration for grid-scale energy storage. The battery system includes a battery comprising a plurality of cells. Each cell includes a cathode comprising cathode electrode materials disposed on a first current collector, an anode comprising anode electrode materials disposed on a second current collector, a separator or spacer disposed between the cathode and the anode an electrolyte to fill the battery in the spaces between electrodes. The battery system includes a battery system controller, wherein the battery system controller is configured to selectively charge and discharge the battery at a normal cutoff voltage and wherein the battery system controller is further configured to selectively charge and discharge the battery at a capacity regeneration voltage as part of a healing reaction to generate active electrode materials.

A method and system for preventing battery thermal runaway are provided. The method includes: detecting or predicting whether there is a thermal runaway risk for each battery cell or battery module of a battery pack; and in response to detecting or predicting that there is a thermal runaway risk for at least one battery cell or battery module of the battery pack, transferring battery energy of the at least one battery cell or battery module to the battery pack or another battery pack as thermal energy or electric energy.

A method and system for preventing battery thermal runaway are provided. The method includes: detecting or predicting whether there is a thermal runaway risk for each battery cell or battery module of a battery pack; and in response to detecting or predicting that there is a thermal runaway risk for at least one battery cell or battery module of the battery pack, transferring battery energy of the at least one battery cell or battery module to the battery pack or another battery pack as thermal energy or electric energy.

The use of a refrigerant including 2,3,3,3-tetrafluoropropene for the heating of a battery of an electric vehicle including at least one electrochemical cell including a negative electrode, a positive electrode and an electrolyte, the electrolyte including a lithium salt and the negative electrode including metallic lithium as electrochemically active material.

The use of a refrigerant including 2,3,3,3-tetrafluoropropene for the heating of a battery of an electric vehicle including at least one electrochemical cell including a negative electrode, a positive electrode and an electrolyte, the electrolyte including a lithium salt and the negative electrode including metallic lithium as electrochemically active material.

A battery pack assembly that includes a heater integrated into a voltage sense circuit. The heater integrated voltage sense also includes a heat spreader that transfers thermal energy away from the heater. An array of cells is arranged on the base of the assembly and below the heater integrated voltage sense to allow the heater of the heater integrated voltage sense to be serviced without removing the cells.

A battery pack assembly that includes a heater integrated into a voltage sense circuit. The heater integrated voltage sense also includes a heat spreader that transfers thermal energy away from the heater. An array of cells is arranged on the base of the assembly and below the heater integrated voltage sense to allow the heater of the heater integrated voltage sense to be serviced without removing the cells.

A protection element includes: an insulating substrate; a fuse element provided on the insulating substrate; a heating element to blow the fuse element; a heating element power supply electrode; a first extraction electrode leading from the heating element power supply electrode and connected to a first end of the heating element; an intermediate electrode connected to the fuse element; a heating element connecting electrode connecting the heating element and the intermediate electrode; a second extraction electrode leading from the heating element connection electrode and connected to a second end of the heating element; and an insulating layer that covers the heating element, the first extraction electrode, and the second extraction electrode, and on which the intermediate electrode is laminated. The intermediate electrode does not overlap with the first extraction electrode and overlaps with the second extraction electrode with the insulating layer interposed therebetween.