Patent classifications
H02K1/2793
Rotating electric machine
A rotating electric machine according to embodiments is a rotating electric machine including a rotor including a first core and being capable of rotating around a rotating shaft; and a stator disposed to face the rotor in the axial direction of the rotating shaft, the first core including a first pressed powder material having a plurality of first flaky magnetic metal particles and a first intercalated phase, the first flaky magnetic metal particles having an average thickness of from 10 nm to 100 μm, each first flaky magnetic metal particle having a first flat surface and a first magnetic metal phase including at least one first element selected from the group consisting of Fe, Co, and Ni, the average value of the ratio of the average length in the first flat surface with respect to the average thickness being from 5 to 10,000, the first intercalated phase existing between the first flaky magnetic metal particles and including at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), wherein in the first pressed powder material, the first flat surfaces are oriented approximately in parallel with a first principal plane of the first pressed powder material and have the difference in magnetic permeability on the basis of direction within the first principal plane, and the first principal plane of the first pressed powder material is disposed to be approximately perpendicular to the radial direction of the rotating electric machine.
Rotating electric machine
A rotating electric machine according to embodiments is a rotating electric machine including a rotor including a first core and being capable of rotating around a rotating shaft; and a stator disposed to face the rotor in the axial direction of the rotating shaft, the first core including a first pressed powder material having a plurality of first flaky magnetic metal particles and a first intercalated phase, the first flaky magnetic metal particles having an average thickness of from 10 nm to 100 μm, each first flaky magnetic metal particle having a first flat surface and a first magnetic metal phase including at least one first element selected from the group consisting of Fe, Co, and Ni, the average value of the ratio of the average length in the first flat surface with respect to the average thickness being from 5 to 10,000, the first intercalated phase existing between the first flaky magnetic metal particles and including at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), wherein in the first pressed powder material, the first flat surfaces are oriented approximately in parallel with a first principal plane of the first pressed powder material and have the difference in magnetic permeability on the basis of direction within the first principal plane, and the first principal plane of the first pressed powder material is disposed to be approximately perpendicular to the radial direction of the rotating electric machine.
AXIAL FIELD ROTARY ENERGY DEVICE HAVING PCB STATOR AND VARIABLE FREQUENCY DRIVE
An axial field rotary energy device or system includes an axis, a PCB stator and rotors having respective permanent magnets. The rotors rotate about the axis relative to the PCB stator. A variable frequency drive (VFD) having VFD components are coupled to the axial field rotary energy device. An enclosure contains the axial field rotary energy device and the VFD, such that the axial field rotary device and the VFD are integrated together within the enclosure. In addition, a cooling system is integrated with the enclosure to cool the axial field rotary energy device and the VFD.
ELECTRICAL MACHINE INCLUDING AXIAL FLUX ROTOR AND CORELESS STATOR
An axial flux motor includes a housing and a rotor assembly rotatably secured to the housing. The rotor assembly includes a body having first and second opposed faces and defining an axis of rotation and plurality of rotor poles including a first rotor pole and a second rotor pole. The first rotor pole and the second rotor pole cooperatively define an axially extending pocket circumferentially therebetween. The rotor assembly further includes a plurality of spaced apart magnets extending from the first face, a first magnet of the plurality of magnets being positioned within the axially extending pocket. The axial flux motor further includes a coreless stator assembly fixedly secured to the housing, the coreless stator assembly including a supporting platform and a plurality of coils attached on the supporting platform.
SEALED AXIAL FLUX MOTOR WITH INTEGRATED COOLING
Conventional axial flux motors typically include multiple rotors and stators resulting in a larger and heavier motor. Additionally, conventional axial flux motors include a housing to protect the rotors and stators, but the housing is often difficult to seal from the environment leading to risks of contaminants (e.g., dirt, water) infiltrating the motor and causing failure over time. The present invention overcomes these limitations by disclosing an axial flux motor with a single rotor and two stators. The use of a single rotor reduces the size and weight of the motor. An inboard housing and an outboard housing mechanically support the two stators and are joined together to define an interior cavity. A ring seal is disposed between the two housings to ensure the interior cavity is sealed. Additionally, the two stators may actuate multiple degrees of freedom (DOF) including the rotation of a wheel and actuation of a suspension.
Fluid turbine generator
An axial-flux generator for fluid turbines has a continuously variable generator that is constructed of a pair of rotors that move radially across a stator resulting in varying torque and varying power output. In one embodiment the rotors are normally held proximal to the center of a stator by spring tension. The stator is larger than the normally held position of the rotors. As the angular velocity of the rotors increases, the rotors move radially toward the perimeter of the stator, thus encountering a greater stator surface area providing increased torque, increased power generation and a higher-rated output speed when used with a fluid turbine.
Passive magnetic bearing
A passive magnetic bearing employs eddy currents in a copper core between neodymium annular magnets to support the copper core and an associated rotating shaft. The copper core has an annular flange that is coaxial with a hollow cylinder. The hollow cylinder supports a rotating shaft. An annular iron core is coaxial with and surrounds the annular flange. Annular neodymium magnets surround the upper and lower portions of the hollow cylinder. In some embodiments a touch-down bearing is made up of an upper and a lower bearing race that are spaced away from the upper surface and lower surface of the annular flange. The core rotates over the bearing race(s) until sufficient magnetic flux is generated to support the copper core and hence the shaft. Once spinning, a magnetic field is generated in the copper core.
ROTARY ELECTRIC MACHINE AND METHOD OF MANUFACTURING ROTARY ELECTRIC MACHINE
An axial-gap coreless rotary electric machine includes rotors, stators, and a case. Armature coils of the stators include a first coil segment and a second coil segment disposed to face the first coil segment. The case includes a first case segment and a second case segment disposed to face the first case segment.
ROTARY ELECTRIC MACHINE AND METHOD OF MANUFACTURING ROTARY ELECTRIC MACHINE
An axial-gap coreless rotary electric machine includes rotors, stators, and a case. Armature coils of the stators include a first coil segment and a second coil segment disposed to face the first coil segment. The case includes a first case segment and a second case segment disposed to face the first case segment.
MOTOR AND CORELESS STATOR COIL WINDING UNIT THEREOF
A motor and a coreless stator coil winding unit thereof are disclosed. The coreless stator coil winding unit includes an overlapping coil winding assembly and a non-overlapping coil winding assembly. The overlapping coil winding assembly includes a plurality of first coils arranged annularly and a plurality of second coils arranged annularly. The first coils and the second coils overlap with a phase difference. The non-overlapping coil winding assembly includes a plurality of third coils arranged annularly. The third coils are each located between an adjacent one of the first coils and an adjacent one of the second coils. Thus, the back electromotive force constant and torque constant of the motor have a better performance.