According to the embodiments provided herein, a method for scribing a layer stack of a photovoltaic device can include directing a laser scribing waveform to a film side of a layer stack. The laser scribing waveform can include pulse groupings that repeat at a group repetition period of greater than or equal to 1.5 .Math.s. Each pulse of the pulse groupings can have a pulse width of less than or equal to 900 fs.

Foil trim approaches for the foil-based metallization of solar cells and the resulting solar cells are described. For example, a method involves attaching a metal foil sheet to a metallized surface of an underlying supported wafer to provide a unified pairing of the metal foil sheet and the wafer. Subsequent to attaching the metal foil sheet, a portion of the metal foil sheet is laser scribed from above to form a groove in the metal foil sheet. Subsequent to laser scribing the metal foil sheet, the unified pairing of the metal foil sheet and the wafer is rotated to provide the metal sheet below the wafer. Subsequent to the rotating, the unified pairing of the metal foil sheet and the wafer is placed on a chuck with the metal sheet below the wafer. The metal foil sheet is torn at least along the groove to trim the metal foil sheet.

A solar cell capable of preventing short-circuiting during signaling connection and a method for manufacturing the solar cell. A solar cell includes a semiconductor substrate, a first semiconductor layer having a conductivity type different from that of the semiconductor substrate. The first semiconductor layer includes a main functional portion which has a first base end portion on one side in a first direction of the semiconductor substrate over an entire length in a second direction and a plurality of first collecting portions extending from the first base end portion toward the other side in the first direction and on which a first electrode pattern is stacked, and an isolation portion which is formed linearly at an end portion on the other side in the first direction of the semiconductor substrate over an entire length in the second direction and on which the first electrode pattern is not stacked.

A method for electrical testing of a back contact solar cell applies a first side of a temporary passivation sheet to a frontside of a back contact solar cell, the first side of the temporary passivation sheet comprising at least a transparent dielectric layer. The temporary passivation sheet having a second side opposite the first side and comprising at least a transparent conductive coating. A voltage is applied between the transparent conductive coating and base metallization of the back contact solar cell. The frontside of the back contact solar cell is illuminated through the transparent conductive coating and the transparent dielectric layer. Electrical testing is performed on the back contact solar cell. The temporary passivation sheet is removed from the frontside of the back contact solar cell.

Disclosed herein are approaches to fabricating solar cells, solar cell strings and solar modules using roll-to-roll foil-based metallization approaches. Methods disclosed herein can comprise the steps of providing at least one solar cell wafer on a first roll unit and conveying a metal foil to the first roll unit. The metal foil can be coupled to the solar cell wafer on the first roll unit to produce a unified pairing of the metal foil and the solar cell wafer. We disclose solar energy collection devices and manufacturing methods thereof enabling reduction of manufacturing costs due to simplification of the manufacturing process by a high throughput foil metallization process.

A space-grade solar array includes relatively small cells with integrated wiring embedded into or incorporated directly onto a printed circuit board. The integrated wiring provides an interface for solar cells having back side electrical contacts. The single side contacts enable the use of pick and place (PnP) technology in manufacturing the space-grade solar array. The solar cell is easily and efficiently packaged and electrically interconnected with other solar cells on a solar panel such as by using PnP process. The back side contacts are matched from a size and positioning standpoint to corresponding contacts on the printed circuit board.

A manufacturing method for a flexible silicon-based cell module is provided. Specifically, cell units of a silicon-based solar cell structure are arranged and adhered to a connecting strip to form a cell string, wherein a gap is left between two adjacent cell units. The cell units in cell strings are connected in series and parallel by an interconnected bar, wherein a gap is left between two adjacent cell strings. Hard protection units adapted to the size and specification of the cell units are respectively attached to the cell units. A plurality of cell strings are connected to each other in series and parallel to form a cell assembly. A panel made of flexible material is selected to package the cell assembly to form the flexible cell module. The cell module has an excellent rollable performance and a flexible expansion, a light weight, and a small size.

Local patterning and metallization of semiconductor structures using a laser beam, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, are described. For example, a method of fabricating a solar cell includes providing a substrate having an intervening layer thereon. The method also includes locating a metal foil over the intervening layer. The method also includes exposing the metal foil to a laser beam, wherein exposing the metal foil to the laser beam forms openings in the intervening layer and forms a plurality of conductive contact structures electrically connected to portions of the substrate exposed by the openings.

The present disclosure pertains to a photovoltaic product (1), comprising a foil with a photovoltaic layer stack (10) and an electrically conductive layer stack (20) that supports the photovoltaic layer stack and that in an operational state provides for a transport of electric energy generated by the photovoltaic layer stack to an external load. The electrically conductive layer stack (20) comprises a first and a second electrically conductive layer (21, 22) and an electrically insulating layer (23) arranged between the first and the second electrically conductive layer, wherein the photovoltaic layer stack (10) has first electrical contacts (PI, P2) of a first polarity that are electrically connected to the first electrically conductive background domain (210) and has second electrical contacts (N1, N2) of a second polarity opposite to said first polarity that are electrically connected to the first contact areas (211), and wherein the second electrically conductive background domain (220) and one or more of the second contact areas (221) serve as electric contacts for the output clamps.

A solar cell module and a method for manufacturing the same are disclosed. The solar cell module includes a first solar cell and a second solar cell each including a plurality of first electrodes formed on a back surface of a semiconductor substrate, a plurality of second electrodes which are formed in parallel with the plurality of first electrodes on the back surface of the semiconductor substrate, a first auxiliary electrode connected to the plurality of first electrodes, and a second auxiliary electrode connected to the plurality of second electrodes, and an interconnector for electrically connecting the first auxiliary electrode of the first solar cell to the second auxiliary electrode of the second solar cell.