A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.

The weight and size of a lead-acid battery is reduced and the energy density per mass by forming base members of components of the lead-acid battery is improved by using aluminum or aluminum alloy and forming multiple plating layers on a surface of each base member. In order to prevent formation of pinholes in the multiple plating layers, the surface of the base member 22 is subjected to flattening processing, a solder plating layer with a film thickness of 10 μm or more is formed, or many layers of group 4 metals with similar chemical properties are laminated. Moreover, in a positive electrode plate and a negative electrode plate, an active material layer 24 is formed on the outermost lead plating layer by an electrolytic formation treatment to improve the charging and discharging efficiencies of the lead-acid battery and to greatly reduce fall-off the active material layer 24.

The present invention relates to a uni-electrogrid lead acid battery and process of making the same. More particularly, the present invention relates to uni-electro grid plate comprising a) tubular unielectro grid plate comprising of positive tubular grid plate and negative flat grid plate; or flat unielectrogrid plate comprising of positive flat grid plate and negative flat grid plate; b) non-conductive substrate comprising positive tubular grid with positive active material on its first side and negative flat grid with negative active material on its second side; or positive flat grid with positive active material on its first side and negative flat grid with negative active material on its second side; c) at least single in one side of the grid or multiple interconnectors placed between the positive and negative grid; and d) sealant. Also, it provides tubular unielectro grid plate or flat unielectrogrid plate and process for preparing the same.

An electrospun coated component for a lead acid battery is disclosed. The electrospun coated component includes positive electrode, negative electrode, and separator. The separator may comprise a low-conducting and/or non-conductive material. A method of electrospun coating these components of a LAB is provided. Suitable compositions and conditions for electrospun coating on to LAB components are further provided in this disclosure.

A bipolar storage battery includes a bipolar electrode including a positive electrode, a negative electrode, and a bipolar plate provided with a positive electrode on one surface and a negative electrode on an other surface. The bipolar plate has a communication hole communicating the one surface and the other surface. A positive current collector and a negative current collector are electrically joined through the communication hole. A partition is provided in the space between an inner surface of the communication hole and a joint portion between the positive current collector and the negative current collector. This arrangement provides a bipolar lead-acid storage battery that prevents an electrolytic solution from reaching a negative electrode side as much as possible to greatly suppress the occurrence of liquid junction even when the electrolytic solution enters communication holes, so that the battery performance is less likely to deteriorate.

A bipolar storage battery includes a bipolar electrode including a positive electrode, a negative electrode, and a substrate provided with the positive electrode on one surface and the negative electrode on another surface. The bipolar storage battery includes a first adhesive provided between the one surface of the substrate and the positive electrode to bond the positive electrode to the substrate. The first adhesive is a conductive adhesive. This configuration can provide a bipolar storage battery in which battery performance is less likely to deteriorate by preventing an electrolytic solution from easily infiltrating an interface between a positive electrode and an adhesive layer even when growth occurs in the positive electrode due to corrosion by sulfuric acid contained in the electrolytic solution.

A liquid-type lead storage battery includes a positive electrode collector formed of a lead alloy having a rolled structure. A grid substrate of the collector has an upper frame bone located on the upper side and a lower frame bone located on the lower side, each extending laterally, and a pair of vertical frame bones extending vertically. A lug projects upward from a position shifted to the side close to either one of the pair of vertical frame bones from the longitudinal center of the upper frame bone. The intermediate bones have vertical intermediate bones from the upper to lower frame bone and lateral intermediate bones connecting the pair of vertical frame bones. At least one of the lateral intermediate bones has a cross-sectional area B larger than an average value A of the cross-sectional areas of the plurality of lateral intermediate bones, such that B/A is 1.15 or more.

Provided is a bipolar storage battery in which an electrolytic solution is less likely to enter the interface between a positive electrode and an adhesive layer. Thus, battery performance is less likely to be reduced even if growth occurs in the positive electrode due to corrosion by sulfuric acid contained in the electrolytic solution. The bipolar storage battery includes a bipolar plate including a support column configured to support adjacent plates to each other when stacked, a positive current collector bonded to one surface of the bipolar plate by an adhesive, a positive active material layer placed on the positive current collector, a negative current collector bonded to another surface of the bipolar plate by an adhesive, a negative active material layer placed on the negative current collector, and a cover plate covering a peripheral edge portion of the positive current collector.

A bipolar storage battery includes a bipolar electrode including a positive electrode, a negative electrode, and a bipolar plate provided with the positive electrode on one surface and the negative electrode on another surface. The bipolar storage battery includes an adhesive provided between the one surface of the bipolar plate and the positive electrode to bond the positive electrode to the bipolar plate, and the adhesive is a liquid gasket. This configuration can provide a bipolar storage battery in which, even if corrosion by sulfuric acid contained in an electrolytic solution causes a growth in a positive electrode, the electrolytic solution is prevented from easily entering each part such as an interface between the positive electrode, an adhesive, and a communication hole, and battery performance is less likely to deteriorate.

A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.