The present invention relates to an electrode for a secondary battery having improved safety, a method for manufacturing the electrode, and a secondary battery including the electrode. The secondary battery according to the present invention includes a plurality of apertures that penetrate a current collector and an electrode active material layer in a thickness direction. The electrode may improve safety by preventing or minimizing the occurrence of ignition or explosion when a sharp object such as a nail penetrates into the interior of a battery, thereby improving safety of the battery.

A grid for an absorbent glass mat lead acid battery is also disclosed. The grid has a frame formed of a top frame element having a current collection lug, a first side frame element, a second side frame element, and a bottom frame element. A plurality of grid wires are arranged in radial configuration within the frame which radial configuration emanates from a radiant point located outside a boundary of the frame. A plurality of horizontal grid wires cross the plurality of grid wires arranged the radial configuration. The grid comprises virgin lead or high purity lead or highly purified secondary lead. An absorbent glass mat lead acid battery is also disclosed.

A method for producing an anode for a lithium-ion battery includes providing an anode collector carrier film and applying a coating compound onto at least one main surface of the anode collector carrier film. The coating compound contains a particulate auxiliary material. The coating compound is subsequently compressed to form an anode film on the anode collector carrier film. During the compression of the coating compound, the anode collector carrier film is perforated. A lithium-ion battery is also described.

A current collector includes: a first polymer layer; a metal layer, the metal layer being disposed on a side of the first polymer layer; and a second polymer layer, the second polymer layer being disposed on a side of the metal layer far away from the first polymer layer; and in a direction from the first polymer layer to the second polymer layer, the current collector having a number of through-holes that penetrate the current collector.

A current collector, an electrode sheet, and a fabrication method for a current collector are disclosed. The current collector includes a support layer, a first electrically conductive layer and a second electrically conductive layer. The support layer has a first surface and a second surface arranged opposite to each other. The first electrically conductive layer has a grid structure distributed on the first surface and/or the second surface of the support layer. The second electrically conductive layer is provided on a surface of the first electrically conductive layer away from the support layer.

A metal support for an electrochemical element where the metal support includes a plate face, has a plate shape as a whole, and has a warping degree of 1.5?10.sup.?2 or less determined by calculating a least square value through the least squares method using at least three points in the plate face of the metal support, calculating a first difference between the least square value and a positive-side maximum displacement value on a positive side with respect to the least square value and a second difference between the least square value and a negative-side maximum displacement value on a negative side that is opposite to the positive side with respect to the least square value, and dividing the sum of the first difference and the second difference by a maximum length of the plate face of the metal support that passes through a center of gravity.

An alkaline electrochemical cell has a central cathode having a corresponding cathode current collector electrically connected with a positive terminal of the electrochemical cell. The cathode current collector has a tubular shape, such as a cylindrical shape or rectangular shape, extending parallel with the length of the central cathode. The cathode current collector is embedded within the central cathode, such as at a medial point of a radius of the central cathode, thereby minimizing the distance between the cathode current collector and any portion of the central cathode, thereby increasing the mechanical strength of the cathode and facilitating charge transfer to the cathode current collector.

A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.

In some embodiments, an electrode can include a first and second conductive layer. At least one of the first and second conductive layers can include porosity configured to allow electrolyte to flow therethrough. The electrode can also include an electrochemically active layer having electrochemically active material sandwiched between the first and second conductive layers. The electrochemically active layer can be in electrical communication with the first and second conductive layers.

Provided herein are three-dimensional ion transport networks and current collectors for electrodes of electrochemical cells. Exemplary electrodes include interconnected layers and channels including an electrolyte to facilitate ion transport. Exemplary electrodes also include three dimensional current collectors, such as current collectors having electronically conducting rods, electronically conducting layers or a combination thereof.