A method of manufacturing an electrochemical cell may comprise exposing a surface of a metal substrate to a chalcogen in gas phase such that a metal chalcogenide layer forms on the surface of the metal substrate. A lithium metal foil may be laminated onto the metal chalcogenide layer on the surface of the metal substrate such that a surface of the lithium metal foil physically and chemically bonds to the metal chalcogenide layer on the surface of the metal substrate.

An electrochemical cell comprising a lithium metal negative electrode layer physically and chemically bonded to a surface of a negative electrode current collector via an intermediate metal chalcogenide layer. The intermediate metal chalcogenide layer may comprise a metal oxide, a metal sulfide, a metal selenide, or a combination thereof. The intermediate metal chalcogenide layer may be formed on the surface of the negative electrode current collector by exposing the surface to a chalcogen in gas phase. Then, the lithium metal negative electrode layer may be formed on the surface of the negative electrode current collector over the intermediate metal chalcogenide layer by contacting at least a portion of the metal chalcogenide layer with a source of lithium such that the lithium actively wets the metal chalcogenide layer and forms a conformal lithium metal layer on the surface of the negative electrode current collector over the metal chalcogenide layer.

An electrochemical cell comprising an alkali metal negative electrode layer physically and chemically bonded to a surface of a negative electrode current collector via an intermediate metal chalcogenide layer. The intermediate metal chalcogenide layer may comprise a metal oxide, a metal sulfide, a metal selenide, or a combination thereof. The intermediate metal chalcogenide layer may be formed on the surface of the negative electrode current collector by exposing the surface to a chalcogen or a chalcogen donor compound. Then, the alkali metal negative electrode layer may be formed on the surface of the negative electrode current collector over the intermediate metal chalcogenide layer by contacting at least a portion of the metal chalcogenide layer with a source of sodium or potassium to form a layer of sodium or potassium on the surface of the negative electrode current collector over the metal chalcogenide layer.

In a method of manufacturing an electrochemical cell, a porous or non-porous metal substrate may be provided. A precursor solution may be applied to a surface of the metal substrate. The precursor solution may comprise a chalcogen donor compound dissolved in a solvent. The precursor solution may be applied to the surface of the metal substrate such that the chalcogen donor compound reacts with the metal substrate and forms a conformal metal chalcogenide layer on the surface of the metal substrate. A conformal lithium metal layer may be formed on the surface of the metal substrate over the metal chalcogenide layer.

A lithium-ion secondary battery that includes a positive electrode including a sulfur-based positive active material containing at least sulfur and a negative electrode including a silicon-based negative active material containing at least silicon or a tin-based negative active material containing tin, in which lithium ions are easily implanted and moved. A positive electrode includes a positive current collector and a sulfur-based positive active material containing at least sulfur (S). A negative electrode includes a negative current collector and a silicon-based negative active material containing at least silicon (Si) or a tin-based negative active material containing tin (Sn). The positive current collector is made of an aluminum foil having a plurality of through holes. The negative current collector is made of a copper foil having a plurality of through holes. The positive electrode and the negative electrode are stacked via a separator to form an electrode group.

Provided herein are three-dimensional ion transport networks and current collectors for electrodes of electrochemical cells. Exemplary electrodes include interconnected layers and channels including an electrolyte to facilitate ion transport. Exemplary electrodes also include three dimensional current collectors, such as current collectors having electronically conducting rods, electronically conducting layers or a combination thereof.

In some embodiments, an electrode can include a first and second conductive layer. At least one of the first and second conductive layers can include porosity configured to allow electrolyte to flow therethrough. The electrode can also include an electrochemically active layer having electrochemically active material sandwiched between the first and second conductive layers. The electrochemically active layer can be in electrical communication with the first and second conductive layers.

Disclosed is an electrode for an energy storage rechargeable device, including a plurality of electrode material layers and a plurality of porous current collector layers, the electrode material layers and current collector layers being arranged in a specific manner, an energy storage rechargeable device including the electrode, and the uses of the electrode.

An anode for a lithium metal battery and a lithium metal battery that contains an anode for a lithium metal battery, wherein 1) using an anode current collector including multiple holes that, independently from each other, form first pores on one side of a metal plate and form second pores having relatively larger diameters than the first pores on the other side of the metal plate, penetrate inside the metal plate, and connect the first pores and the second pores, and 2) a lithium metal layer that is formed so as to face the first pores of the anode current collector. Another embodiment of the present invention provides a lithium metal battery designed such that a separator faces the second pores (pores having relatively large diameters) of the anode current collector, using the anode for a lithium metal battery of one embodiment.

Provided is a long aluminum foil capable of suppressing, in a case where the aluminum foil is provided with a region where through-holes are not formed, occurrence of deformation at a boundary portion between a region where through-holes are formed and the region where through-holes are not formed. The long aluminum foil includes, in a width direction orthogonal to a longitudinal direction, a perforated portion, a non-perforated portion, and a boundary portion between the perforated portion and the non-perforated portion, in which the perforated portion has a plurality of through-holes penetrating therethrough in a thickness direction, the non-perforated portion does not have a through-hole, the boundary portion has a plurality of through-holes penetrating therethrough in the thickness direction and a plurality of non-through-holes, and an opening ratio of the through-hole in the boundary portion gradually decreases from a perforated portion side to a non-perforated portion side.