Various embodiments of the present application are directed towards a method for forming a semiconductor-on-insulator (SOI) substrate with a thick device layer and a thick insulator layer. In some embodiments, the method includes forming an insulator layer covering a handle substrate, and epitaxially forming a device layer on a sacrificial substrate. The sacrificial substrate is bonded to a handle substrate, such that the device layer and the insulator layer are between the sacrificial and handle substrates, and the sacrificial substrate is removed. The removal includes performing an etch into the sacrificial substrate until the device layer is reached. Because the device layer is formed by epitaxy and transferred to the handle substrate, the device layer may be formed with a large thickness. Further, because the epitaxy is not affected by the thickness of the insulator layer, the insulator layer may be formed with a large thickness.

Various embodiments of the present application are directed towards a method for forming a semiconductor-on-insulator (SOI) substrate with a thick device layer and a thick insulator layer. In some embodiments, the method includes forming an insulator layer covering a handle substrate, and epitaxially forming a device layer on a sacrificial substrate. The sacrificial substrate is bonded to a handle substrate, such that the device layer and the insulator layer are between the sacrificial and handle substrates, and the sacrificial substrate is removed. The removal includes performing an etch into the sacrificial substrate until the device layer is reached. Because the device layer is formed by epitaxy and transferred to the handle substrate, the device layer may be formed with a large thickness. Further, because the epitaxy is not affected by the thickness of the insulator layer, the insulator layer may be formed with a large thickness.

A circuit includes a base silicon layer, a base oxide layer, a first top silicon layer, a second top silicon layer, a first semiconductor device, and a second semiconductor device. The base oxide layer is formed over the base silicon layer. The first top silicon layer is formed over a first region of the base oxide layer and has a first thickness. The second top silicon layer is formed over a second region of the base oxide layer and has a second thickness less than the first thickness. The first semiconductor device is formed over the first top silicon layer and the second semiconductor device is formed over the second top silicon layer. The ability to fabricate a top silicon layers with differing thicknesses can provide a single substrate having devices with different characteristics, such as having both fully depleted and partially depleted devices on a single substrate.

The present disclosure relates to a fabricating procedure of a radio frequency device, in which a precursor wafer including active layers, SiGe layers, and a silicon handle substrate is firstly provided. Each active layer is formed from doped epitaxial silicon and underneath a corresponding SiGe layer. The silicon handle substrate is over each SiGe layer. Next, the silicon handle substrate is removed completely, and the SiGe layer is removed completely. An etch passivation film is then formed over each active layer. Herein, removing each SiGe layer and forming the etch passivation film over each active layer utilize a same reactive chemistry combination, which reacts differently to the SiGe layer and the active layer. The reactive chemistry combination is capable of producing a variable performance, which is an etching performance of the SiGe layer or a forming performance of the etch passivation film over the active layer.

An integrated circuit (IC) package is described. The IC package includes a power delivery network. The IC package also includes a first die having a first surface and a second surface, opposite the first surface. The second surface is on a first surface of the power delivery network. The IC package further includes a second die having a first surface on the first surface of the first die. The IC package also includes package bumps on a second surface of the power delivery network, opposite the first surface of the power delivery network. The package bumps are coupled to contact pads of the power delivery network.

A process for making silicon on insulator wafer by bond and etch back—BESOI. Fluorine ion implantation is performed after bonding and after removal of etch stop layers. The ion energy is chosen to have a peak of ion distribution near the wafer bonding interface. The ion dose is chosen to exceed silicon amorphization threshold at maximum ion distribution. The ion dose is chosen low enough to keep silicon surface crystalline. Solid phase epitaxy SPE is performed after the implant. Finalizing of wafer bonding is performed after the SPE by anneal at 800 C. SPE is performed by anneal where temperature is slow ramped up from 450 to 600 C. In further chipmaking process, defect generation as oxidation induced stacking faults—OISFs—during oxidation step is prevented. OISF are not generated even in metal contaminated wafers. As process does not includes high temperature anneal, RF SOI devices—like front chips of smartphones—made on these wafers have advanced RF performance. Process uses only standard equipment readily available at semiconductor foundries; therefore, the process can be easily implemented at foundries.

A process for making silicon on insulator wafer by bond and etch back—BESOI. A boron etch stop is formed by BF2+ ion implantation followed by solid phase epitaxy—SPE. Fluorine getters metals for OISF immunity of the final wafer. SPE activates boron above solubility limit thus facilitates high etch selectivity. Future cap silicon film is epitaxially grown over the boron etch stop at temperature that limits boron diffusion and boron deactivation. High temperature hydrogen bake step in epitaxy is replaced with Siconi of similar low temperature process. Buried oxide is thermally grown from portion of cap silicon layer at temperature limiting Boron diffusion and deactivation. Thus, SOI wafer design is the same as in layer transfer process—bonding interface is at the bottom interface of BOX; properties of final SOI wafer are equal to SOI made by layer transfer process—including cap silicon layer thickness variation, and OISF defect count. Advantage over the layer transfer—this process does not require non-standard equipment. Standard processing tool set readily available at semiconductor foundries is sufficient to run this process. Foundries can use this process for in house SOI wafer manufacturing.

A process for making silicon on insulator wafer by bond and etch back—BESOI. Fluorine ion implantation is performed after bonding and after removal of etch stop layers. The ion energy is chosen to have a peak of ion distribution near the wafer bonding interface. The ion dose is chosen to exceed silicon amorphization threshold at maximum ion distribution. The ion dose is chosen low enough to keep silicon surface crystalline. Solid phase epitaxy SPE is performed after the implant. Finalizing of wafer bonding is performed after the SPE by anneal at 800 C. SPE is performed by anneal where temperature is slow ramped up from 450 to 600 C. In further chipmaking process, defect generation as oxidation induced stacking faults—OISFs—during oxidation step is prevented. OISF are not generated even in metal contaminated wafers. As process does not includes high temperature anneal, RF SOI devices—like front chips of smartphones—made on these wafers have advanced RF performance. Process uses only standard equipment readily available at semiconductor foundries; therefore, the process can be easily implemented at foundries.

A method for producing a semiconductor device includes a step of bonding a chip to a SOI wafer, the chip being formed of a III-V group compound semiconductor and including a substrate and a first semiconductor layer; and a step of removing the substrate and the first semiconductor layer from the chip after the step of bonding. In the producing method, the first semiconductor layer has a tensile strain, and the SOI wafer and the chip are heated to a first temperature in the step of bonding, and are cooled to a second temperature lower than the first temperature after the step of bonding.

The present disclosure describes a method to form a stacked semiconductor device with power rails. The method includes forming the stacked semiconductor device on a first surface of a substrate. The stacked semiconductor device includes a first fin structure, an isolation structure on the first fin structure, and a second fin structure above the first fin structure and in contact with the isolation structure. The first fin structure includes a first source/drain (S/D) region, and the second fin structure includes a second S/D region. The method also includes etching a second surface of the substrate and a portion of the first S/D region or the second S/D region to form an opening. The second surface is opposite to the first surface. The method further includes forming a dielectric barrier in the opening and forming an S/D contact in the opening.