The present disclosure provides an embodiment of an integrated structure that includes a first electrode of a first conductive material embedded in a first semiconductor substrate; a second electrode of a second conductive material embedded in a second semiconductor substrate; and a electrolyte disposed between the first and second electrodes. The first and second semiconductor substrates are bonded together through bonding pads such that the first and second electrodes are enclosed between the first and second semiconductor substrates. The second conductive material is different from the first conductive material.

A method of vertically assembling encapsulated single microbatteries, wherein the vertical assembly contains, between the microbatteries, an electrical insulation and/or sealing layer and a metal layer, successively including: a step of stacking and attaching at least two single microbatteries, previously encapsulated, stacked on each other; and forming a metal layer, capable of ensuring the electrical coupling of each of the metal layers of each of the encapsulated single microbatteries. Each of the at least two encapsulated single microbatteries is previously prepared by: forming at least one electrical insulation and/or sealing layer over at least a portion of the lateral sides and of the surface including the current collectors of a microbattery including positive and negative electrodes, an electrolyte, and positive and negative current collectors; making the current collectors of the microbattery accessible; and forming a metal layer extending from the current collectors to the lateral sides of said microbattery.

A method of manufacturing an electrode assembly includes a first step of forming one kind of a radical unit or at least two kinds of radical units having an alternately stacked structure of a same number of electrodes and separators; and a second step of forming a cell stack part by repeatedly stacking one kind of the radical units, or by stacking at least two kinds of the radical units. Edge of the separator is not joined with that of adjacent separator. One kind of radical unit has a four-layered structure in which first electrode, first separator, second electrode and second separator are sequentially stacked together or a repeating structure in which the four-layered structure is repeatedly stacked, and at least two kinds of radical units are stacked by ones to form the four-layered structure or the repeating structure.

Present embodiments are directed to a battery module including a venting assembly and a method of manufacturing the battery module. The venting assembly may, in certain embodiments, be designed to vent gases from a plurality of battery cells disposed in a housing of the battery module. Each of the plurality of battery cells may include a battery cell vent. The venting assembly may include a lid designed to be coupled to the housing and disposed over the battery cells in the housing. In some embodiments, the lid includes a vent chamber formed in the lid and designed to receive and direct gases vented from the plurality of battery cells away from the battery module.

Electrochemical test cells are made with precision and accuracy by adhering an electrically resistive sheet having a bound opening to a first electrically conductive sheet. A notching opening is then punched through the electrically resistive sheet and the first electrically conductive sheet. The notching opening intersects the first bound opening in the electrically resistive sheet, and transforms the first bound opening into a notch in the electrically resistive sheet. A second electrically conductive sheet is punched to have a notching opening corresponding to that of first electrically conductive sheet, and this is adhered to the other side of the electrically resistive sheet such that the notching openings are aligned. This structure is cleaved from surrounding material to form an electrochemical cell that has a sample space for receiving a sample defined by the first and second conductive sheets and the notch in the electrically resistive sheet.

Provided is an electrode assembly manufacturing method including a process of cutting a separator included in an electrode assembly to have a margin protruding from an electrode plate. The method includes a first process of manufacturing one type of basic unit sheets having a structure in which electrode materials and separator materials, which are the same in number, are alternately stacked, or two or more types of basic unit sheets having a structure in which electrode materials and separator materials, which are the same in number, are alternately stacked, and a second-A process of cutting a portion of a margin area of the separator materials, which are not covered with the electrode materials, such that the separator materials of the basic unit sheets protrude over a specific distance from edges of the electrode materials.

An energy storage device includes: a core; and a wound body including, layered and wound around the core: a positive electrode, a negative electrode, and two separators, one of which is interposed between the positive electrode and the negative electrode and each having a first surface and a second surface. The first surface has thermal bonding properties superior to thermal bonding properties of the second surface, and at least one of the two separators is bonded to the core via the first surface thereof.

A battery module including bus bar cell interconnects and a method of manufacture are provided. The battery module may, in certain embodiments, include a housing, a plurality of battery cells disposed in the housing, and a bus bar cell interconnect. The bus bar cell interconnect is designed to electrically couple a first battery cell and a second battery cell. In some embodiments, the bus bar cell interconnect includes a first end electrically coupled with a first terminal of the first battery cell and a second end electrically coupled with a second terminal of the second battery cell. The bus bar cell interconnect also includes a curved portion disposed between the first end and the second end, and the bus bar cell interconnect is designed to distribute stress across the curved portion.

An electrode assembly includes a cell stack part having (a) a structure in which one kind of radical unit is repeatedly disposed, or (b) a structure in which at least two kinds of radical units are disposed in a predetermined order, the one kind or the at least two kinds of radical units having same number of electrodes and separators alternately disposed. The one kind of radical unit has four-layered structure in which first electrode, first separator, second electrode and second separator are sequentially stacked or repeating structure of the four-layered structure. Each of the at least two kinds of radical units are stacked by ones to form the four-layered structure or the repeating structure. An outer separator that is a separator among separators of a radical unit positioned at the outermost part of the cell stack part is extended from a side of the cell stack part.

An electrode assembly includes a cell stack part having (a) a structure in which one kind of radical unit is repeatedly disposed, or (b) a structure in which at least two kinds of radical units are disposed in a predetermined order, the one kind or the at least two kinds of radical units having same number of electrodes and separators alternately disposed. The one kind of radical unit has four-layered structure in which first electrode, first separator, second electrode and second separator are sequentially stacked or repeating structure of the four-layered structure. Each of the at least two kinds of radical units are stacked by ones to form the four-layered structure or the repeating structure. An outer separator that is a separator among separators of a radical unit positioned at the outermost part of the cell stack part is extended from a side of the cell stack part.