The device and the corresponding method according to the invention relate in particular to a CNC machine tool and a machining method preferably for large machining patterns. The CNC machine tool may comprise a machining head 2 which may be connected to a Z-axis 1 such that it can be manually and/or automatically changed, and which may have at least two tool spindles 3 for receiving tools 4. The Z-axis 1 can be moved in a linear manner at least along two linear axial directions. The Z-axis 1 and/or the machining head 2 may have at least one axis of rotation.

A machining center for performing a plurality of machining operations, such as drilling, milling, cutting, using rotating tools, on metal profiles having a longitudinal extent greater than their cross-section dimension, particularly but not exclusively made of aluminum. The machining center comprises a base defining a work surface extending longitudinally with first and second ends, upon which the profile is manually laid by an operator or by a specially-designed automatic feeder. The base has a plurality of members thereon for supporting and locking the profile, as well as a pair of vertical columns for supporting motorized spindles, each column being located next to said base and being configured to being displaced in either direction, parallel to the longitudinal extent of the base along respective slide guides located next to said base. Each vertical column is equipped with a first carriage configured to vertically sliding in either direction along its respective column and with a second carriage mounted to the first carriage, and configured to sliding in either direction perpendicular to its respective column. The center also comprises a portal structure whose upper beam above said base is equipped with a motorized spindle for rotating tools, mounted to a support body configured to angular displacements around a pivot for rotating about a first axis parallel to the longitudinal extent of the base.

A machining center, comprising: a number N of workpiece tables equal to or greater than three, a number N of first guides, which extend parallel to a first direction; along said first guides being movable respective to workpiece tables, one for each first guide, a number N1 of second guides, which extend parallel to a second direction transverse to said first direction, a number N1 of machining groups each comprising at least one machining head; each machining group being movable parallel to said second direction along a respective second guide; a number N(N1) of machining areas wherein the machining groups can operate on workpieces present on said tables; along each first guide, or for a respective table, there being present N1 machining areas, one for each machining group, so that each machining group can operate, according to a programmed work cycle, on all said N workpiece tables, a number N of workpiece loading/unloading areas, one for each workpiece table.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

A numerically controlled machining center for performing work on a workpiece including a plurality of magazines holding a plurality of tools, each magazine positioned a first distance from an adjacent magazine, a plurality of spindles equal to the number of magazines and movable relative to one another independent of the positions of the magazines, the spindles movable apart from one another in a tool loading position to accommodate large magazine sizes and movable toward one another in a working position to allow the tools to work close together to minimize waste, and a table for supporting a workpiece.

A machine tool, in particular a multi-spindle and/or double-spindle milling machine, comprising a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly which is arranged on the machine frame and is configured to linearly move the workpiece clamped on the workpiece clamping device by way of two controllable linear axes in a Y-direction and a Z-direction, and a spindle carrier assembly, which is arranged on the machine frame and has at least two tool-carrying work spindles that can be moved independently of each other in the S1- and S2-directions which are each inclined with respect to the Y-direction and Z-direction and to one another.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

A machine tool has a multiplicity of stationary tool spindles that are optionally displaceable from a retracted rest position into an extended working position are positioned at various positions in a frame-like stand which defines and comprises machining space, and has a workpiece manipulator by way of which a workpiece support is movable multi-axially in translation and preferably also in rotation. In order to create advantageous loading conditions, it proposed that a loading door is associated with at least one of the leg walls defining the machining space, and that a workpiece support holder, which is equipped with a coupling for the workpiece support, is arranged on at least one, preferably on both, loading door panel fronts.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

A milling machine including a frame (2) having a work surface (2.1) disposed in a vertical plane and a C-shaped moving bridge (3). In addition, the machine includes: at least three heads (7), each head including a machining spindle (15); and five movement axes (X, Y, Z, A, B), such that the moving bridge (3) is moved by the frame (2) along a horizontal axis (X). Each head (7) is moved independently on the moving bridge (3) along a vertical axis (Y) in order to be moved towards or away from the work surface (2.1) along a depth axis (Z) perpendicular to both the horizontal axis (X) and the vertical axis (Y), as well as rotating independently about a first axis of rotation (A). Each spindle (15) rotates independently about a second axis of rotation (B).