A manufacturing method for an electric wire with a terminal includes: a first resin supplying step for discharging a curable resin material for internal use through a discharge port at a nozzle distal end after being caulked and crimped, and infiltrating the curable resin material for internal use into gaps between elemental wires while pressing out air in the gaps; a second resin supplying step for discharging a curable resin material for external use through the discharge port at the nozzle distal end, and covering the core wire exposed part in which the curable resin material for internal use is filled into the gaps, a core wire connection body, and a coating connection body with the curable resin material for external use from the outside; and a resin curing step for curing the curable resin material for internal use and external use by operating a resin curing device.

A method for assembling a cable connector which has an outer conductor part, and insulating part and an electrical cable that is prefabricated with an inner conductor part. In a first method step, the insulating part is introduced into the outer conductor part by relative movement between the insulating part and the outer conductor part. In a second method step, before or at least partially during the first method step, the electrical cable is prefabricated to have an inner conductor part secured on an inner conductor of the cable. In a third method step, during or after the first method step, the prefabricated cable is introduced into the insulating part up to a defined axial terminal position. The positions of the inner conductor part, the outer conductor part and/or the insulating part are fixed relative to each other by compressing the outer conductor part at least partly.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

The invention relates to a method for manufacturing an electric cable (2), according to which the cable (2) is successively processed in processing modules (41, 43) that are independent from one another. According to the invention, at least one sheath clamp (10.1, 10.2, 10.3, 10.4), which is independent from the plug connectors (22) that are to be mounted on the cable (2) during manufacturing, is attached to a cable sheath (9) of the cable (2) in a non-positive fit at a defined axial position along the longitudinal axis (L) of the cable (2). Alternatively or in addition, the cable (2) is attached to a cable carrier (4), wherein the cable carrier (4) comprises at least one stop element (44) which is arranged at a defined axial position along the longitudinal axis (L) of the cable (2).

A manufacturing method for an electric wire with a terminal includes: a first resin supplying step for discharging a curable resin material for internal use through a discharge port at a nozzle distal end after being caulked and crimped, and infiltrating the curable resin material for internal use into gaps between elemental wires while pressing out air in the gaps; a second resin supplying step for discharging a curable resin material for external use through the discharge port at the nozzle distal end, and covering the core wire exposed part in which the curable resin material for internal use is filled into the gaps, a core wire connection body, and a coating connection body with the curable resin material for external use from the outside; and a resin curing step for curing the curable resin material for internal use and external use by operating a resin curing device.

Aspects and techniques of the present disclosure relate to a tool capable of terminating two different jack types (i.e. communication modules). That is, two different jack types can be arranged and configured to sit in the tool with a termination device. The tool can be a dual-purpose tool that has a configuration that allows a user to terminate different style jacks by adding termination device that becomes a lacing fixture.

A terminal crimping method includes covering an end portion of an electric wire with a fixing cylinder portion of a terminal including a flange portion which protrudes toward an outer periphery and which has at least one notch along a radial direction, caulking and crimping the fixing cylinder portion by a pair of dies including pressing projections, and caulking the fixing cylinder portion by the pressing projections to form crimp recess portions, in the caulking and crimping the fixing cylinder portion.

A multicore cable manufacturing method for manufacturing a multicore cable with reduced influence on high-frequency characteristics is provided. The multicore cable manufacturing method includes a plurality of crimping dies, each crimping die being constituted of a pair of dies to connect, by crimping, each electric wire and each terminal. The plurality of crimping dies is configured to substantially simultaneously connect the plurality of electric wires and the plurality of terminals, and the crimping die is configured to connect a front end portion of each electric wire and each terminal with the front end portions of the plurality of electric wires extending radially centering on a branch point located on a rear side of the front end portion.