Patent classifications
B22D2/006
Device and method for measuring a temperature of a molten metal
A device for measuring a temperature of a molten metal bath, comprising: an optical cored wire; a tube, wherein the optical cored wire is at least partly arranged in the tube, wherein the tube has an outer diameter in the range of 4 mm to 8 mm, and a wall-thickness in the range of 0.2 mm to 0.5 mm; and a plurality of separating elements comprising more than two separating elements arranged in the tube spaced apart from each other, and forming at least one compartment between two of the more than two separating elements. The invention also relates to a system and method for measuring a temperature of a molten metal bath.
Closed-loop Control Method and System for Mold Temperature in Wheel Casting Process
The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting. According to the invention, the temperature control parameters are calculated based on the acquired temperature data and time process to form the temperature control process of the casting process, which solves the technical problem of significant fluctuations in the quality of the low-pressure casting process of aluminum wheels and improves casting stability and yield.
Molten metal temperature control method
A molten metal temperature control method includes: with respect to relations among a spheroidization distance traveled by a molten metal of an alloy from a nozzle tip to a position where the molten metal turns into droplets, the temperature of the molten metal inside the crucible, and a pressure acting on the molten metal inside the crucible, obtaining a relation between the temperature and the spheroidization distance at a predetermined pressure, and setting a predetermined temperature range of the temperature; measuring a spheroidization distance when discharging the molten metal from the crucible at the predetermined pressure, and specifying a temperature corresponding to the measured spheroidization distance; and comparing the specified temperature and the predetermined temperature range, and when the specified temperature is outside the predetermined temperature range, controlling the specified temperature so as to be within the predetermined temperature range by adjusting the temperature inside the crucible.
Dross removal device, dross removal method, dross detection device, and dross detection method
A dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.
Closed-loop control method and system for mold temperature in wheel casting process
The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting. According to the invention, the temperature control parameters are calculated based on the acquired temperature data and time process to form the temperature control process of the casting process, which solves the technical problem of significant fluctuations in the quality of the low-pressure casting process of aluminum wheels and improves casting stability and yield.
INSTRUMENTATION OF A SIDE WALL OF A CONTINUOUS CASTING MOLD WITH OPTICAL WAVEGUIDES
First, an auxiliary cut-out (11, 16) is formed in a side wall (1) of a continuous casting mold. That cut-out extends, in the longitudinal direction, at least over the cut-out length (L) of the useful cut-out (10) and has an auxiliary cross-section orthogonal to the longitudinal direction. Then, an additional element (13, 14, 17) is inserted into the auxiliary cut-out (11, 16), and extends, in the longitudinal direction, at least over a cut-out length (L) of a later useful cut-out (10) and bounds the useful cut-out (10) orthogonally to the longitudinal direction at least over part of the periphery of the useful cut-out. The useful cut-out (10) is formed by inserting the additional element (13, 14, 17) into the auxiliary cut-out (11, 16). The useful cut-out (10) is closed all around orthogonally to the longitudinal direction. Orthogonally to the longitudinal direction, the useful cut-out has a (correspondingly small) useful cross-section and a maximum useful extent (d3). The useful cross-section is defined in such a way that an optical waveguide (9) can be reversibly inserted into the useful cut-out. The production method makes it possible that a ratio of the cut-out length (L) to the maximum useful extent (d3) is 100:1 or greater.
Casting Mold And A Method For Detecting A Temperature Distribution Of Molten Metal In A Casting Mold
A casting mold including a copper plate and a plurality of optical fibers, having a plurality of temperature measuring points for the copper plate while casting. Molten metal is cast into the mold along an axis of, the optical fibers built-in the plate. A method for detecting temperature distribution of a molten metal in a casting mold having at least one copper plate, including determining by calculation or measurement an ideal molten flow of the metal, building-in a plurality of optical fibers into the copper plate based on flow, arranging the optical fibers inside at least the upper part of the copper plate, receiving the measurements of temperatures, and comparing the measurements of temperatures with a calculated/measured distribution of an ideal molten flow.
Electroslag Remelting Process and Melting Vessel
A melting vessel for performing an electro-slag melting method and such a method are presented. Measuring devices measuring a temperature at different heights allow conclusions about position and height of a slag zone in the melting vessel during the method.
METHOD FOR PRODUCING MAGNESIUM BY DISTILLATION
The present invention discloses a method for producing high-purity magnesium by semi-continuous distillation, comprising the following steps of: (1) melting crude magnesium or recycled mixed metal containing magnesium containing various impurities in a melting boiler; (2) feeding the molten crude magnesium into a second boiler by a magnesium liquid delivery pump, and maintaining a temperature of 665 C. to 700 C.; (3) sucking the high-temperature magnesium liquid into a crude distillation column in vacuum by a magnetic liquid suction pipe that is inserted into the intermediate boiler and connected to the crude distillation column. Magnesium is condensed into liquid in the rectification column, then discharged from a liquid seal of the rectification column, and ingoted in a refined magnesium die to obtain high-purity magnesium products.
Casting mold and a method for detecting a temperature distribution of molten metal in a casting mold
A casting mold including a copper plate and a plurality of optical fibers, having a plurality of temperature measuring points for the copper plate while casting. Molten metal is cast into the mold along an axis of, the optical fibers built-in the plate. A method for detecting temperature distribution of a molten metal in a casting mold having at least one copper plate, including determining by calculation or measurement an ideal molten flow of the metal, building-in a plurality of optical fibers into the copper plate based on flow, arranging the optical fibers inside at least the upper part of the copper plate, receiving the measurements of temperatures, and comparing the measurements of temperatures with a calculated/measured distribution of an ideal molten flow.