B28B7/38

Method of forming a waffle slab with concrete surfaces that do not require polishing

The present disclosure relates to a method of forming a waffle slab with concrete surfaces that do not require polishing, the method comprising: providing steel molds connected to each other, and forming a space in the steel molds, wherein at least one of the steel molds has a hole; disposing a plurality of inner molds in the space formed by the steel molds; disposing predetermined steel bar cages between the plurality of inner molds, and between the plurality of inner molds and the steel molds; disposing a steel plate on top surfaces of the steel molds, wherein the steel plate comprises separate air holes; and pouring a Self-Compacting Concrete (SCC) into the space from the hole of the at least one of the steel molds such that the SCC fills the space to form the waffle slab.

Method, plant and molds for forming slabs of agglomerate
10843377 · 2020-11-24 ·

A method for preparation of a mold (10) intended to form a slab from a mixture of agglomerate comprising the steps of depositing over the mold surfaces a sheet (15) of PVA-based plastic material so as to form with it a surface for subsequent contact with the mixture introduced into the mold for forming the slab, whereby in at least some areas a layer (14) of a fluid agent containing PVA in a solution is interposed between the sheet (15) and the mold surfaces. A plant for carrying out the method and a method for production of a slab are also described.

COATING METHOD OF BOARD FOR PRODUCING CONCRETE PRODUCT AND BOARD COATED BY SAME
20200215720 · 2020-07-09 · ·

A coating method of a board for producing a concrete product and a board coated by the same are proposed. The coating method is advantageous in that the whole surface of a board can be rapidly coated and dried to prevent surface corrosion of the board and to prevent further corrosion on a damaged surface of the board, thus improving the durability of the board and the quality of the produced concrete products. The coating method includes: removing residues existing on an outer surface of the board by blowing high-pressure air to an upper surface and a lower surface of the board for producing a concrete product; coating by spraying coating liquid to the outer surface of the board from which the residues have been removed; and drying the coating liquid by blowing high-pressure air to the outer surface of the board.

SEPARATION OF NEAR NET SHAPE MANUFACTURED PARTS FROM SUPPORT STRUCTURES
20200171568 · 2020-06-04 ·

Systems and corresponding methods are provided for separation of support structures from near net shape manufactured parts. The system can include a support structure and a non-adhering material. The non-adhering material can be positioned on one or more predetermined exterior-facing surfaces of the support structure. The support system can be dimensioned for receipt within a void space of a porous green body defined by an overhang region of the porous green body. After receipt within a void space of a porous green body that undergoes a thermally-induced volumetric change, the support system can be configured to support the overhang region and the non-adhering material can be configured to inhibit adherence of the exterior-facing surfaces of the support structure to opposed surfaces of the void space.

Manufacturing method of big-model low-permeability microcrack core

A manufacturing method of a big-model low-permeability microcrack core includes: (1) determining the size of a microcrack core to be manufactured; (2) placing stones in a baking oven to bake for 24h under 120 C., placing the stones into a mixer, mixing and spraying oil, enabling the oil to seep into the stone, evenly forming a thin oil film on stone's surface; (3) mixing the oil sprayed stone with quartz sand and cement, adding water to mix evenly to obtain cement paste; (4) spreading butter on core mold's inner surface to form a thin butter film, pouring the cement paste into the core mold to obtain a cement sample; (5) loading confining pressure outside the core according to the requirements of porosity and permeability of the mold to adjust a pore permeability value; (6) obtaining the big-model core with microcrack after the cement sample is dried and formed.

METHOD, PLANT AND MOLDS FOR FORMING SLABS OF AGGLOMERATE
20190217499 · 2019-07-18 ·

A method for preparation of a mold (10) intended to form a slab from a mixture of agglomerate comprising the steps of depositing over the mold surfaces a sheet (15) of PVA-based plastic material so as to form with it a surface for subsequent contact with the mixture introduced into the mold for forming the slab, whereby in at least some areas a layer (14) of a fluid agent containing PVA in a solution is interposed between the sheet (15) and the mold surfaces. A plant for carrying out the method and a method for production of a slab are also described.

FREESTANDING CERAMIC TILE MANUFACTURE
20240183019 · 2024-06-06 · ·

A method of producing a freestanding ceramic tile. The method involves: grit-blasting a substrate using a grit size in the range from 36 to 220 mesh; depositing a release layer of carbon or graphite from 2 to 10 microns thick on the grit-blasted surface of the substrate; applying ceramic over the release layer until a desired thickness of ceramic is achieved to form a ceramic layer; heating the substrate, release layer, and ceramic layer to a temperature of from 800 to 1000 degrees Celsius; keeping the substrate, release layer, and ceramic layer at a temperature from 800 to 1000 degrees Celsius for a time from 10 to 20 minutes to remove the release layer; and cooling the substrate and ceramic layer at a rate of at least 200 degrees Celsius per minute, such that the ceramic layer separates from the substrate to produce a freestanding ceramic tile.

WAX PATTERN SURFACE-TREATING AGENT

A wax pattern surface-treating agent includes a solvent, boron nitride, and at least one surfactant selected from a group consisting of an anionic surfactant, a cationic surfactant, a non-ionic surfactant, and an amphoteric surfactant.

METHOD OF FORMING A WAFFLE SLAB WITH CONCRETE SURFACES THAT DO NOT REQUIRE POLISHING
20190077044 · 2019-03-14 ·

The present disclosure relates to a method of forming a waffle slab with concrete surfaces that do not require polishing, the method comprising: providing steel molds connected to each other, and forming a space in the steel molds, wherein at least one of the steel molds has a hole; disposing a plurality of inner molds in the space formed by the steel molds; disposing predetermined steel bar cages between the plurality of inner molds, and between the plurality of inner molds and the steel molds; disposing a steel plate on top surfaces of the steel molds, wherein the steel plate comprises separate air holes; and pouring a Self-Compacting Concrete (SCC) into the space from the hole of the at least one of the steel molds such that the SCC fills the space to form the waffle slab.

PORTABLE SOLAR POWERED FLUID DISPENSER FOR RELEASE AGENTS
20190072085 · 2019-03-07 ·

A self-contained portable solar powered fluid pump dispenser for concrete release agents having a movable supporting base pallet upon which a bulk container of release agent fluid is carried, along with a supporting framework which carries a solar panel, electric pump and rechargeable battery that is energized by the solar panel. An elongated dispensing hose is coiled on a hose reel carried by the supporting framework, such that the dispensing hose and dispensing wand connected thereto may be efficiently stored when not in use. The solar powered pump is fluidly sealed between the bulk container of release agent fluid and the dispensing wand to prevent undesirable contaminants from entering the fluid dispensing system.