A method of manufacturing a fiber reinforced composite material lid for an utility vault including mixing an unsaturated polyester thermosetting matrix in to a resin paste, compounding the resin paste into a fiber reinforced composite material, maturing the compounded fiber reinforced composite material, cutting the matured compound into a charge pattern, molding the charge pattern in a mold cavity of a heated mold under low pressure to form the lid and cooling and machining the lid. The mold includes a cavity die and a core die having a shear angle for interfacing the core die within the cavity die and a steam pot for heating the cavity die and the core die, wherein the lid is molded between the cavity die and the core die and removed from the mold by a lid ejection mechanism.

A method of manufacturing a fiber reinforced composite material lid for an utility vault including mixing an unsaturated polyester thermosetting matrix in to a resin paste, compounding the resin paste into a fiber reinforced composite material, maturing the compounded fiber reinforced composite material, cutting the matured compound into a charge pattern, molding the charge pattern in a mold cavity of a heated mold under low pressure to form the lid and cooling and machining the lid. The mold includes a cavity die and a core die having a shear angle for interfacing the core die within the cavity die and a steam pot for heating the cavity die and the core die, wherein the lid is molded between the cavity die and the core die and removed from the mold by a lid ejection mechanism.

Mold including a first shell having a cavity, a second shell having a projection, and an intermediate shell having a projection suitable for being coupled in the cavity of the first shell and a cavity suitable for being coupled with the projection of the second shell. The second shell includes a first injection channel extending from an inlet hole in a side wall of the second shell to an outlet hole in the projection of the second shell. The intermediate shell has a second injection channel extending from an inlet hole in a side wall of the intermediate shell to an outlet hole in the projection of the intermediate shell.

A mold unit (30) defines an elongate cavity (70) and has an injection inlet port (90) for a viscous material at one end of the cavity and an injection outlet port (92) at the other end of the cavity. The mold unit includes a gas vent formed by a gap (G2) between two parts of the mold unit. The gap extends continuously or intermittently in the length direction of the the mold unit, while penetrating through the mold unit in the thickness direction such that it provides fluid communication between an interior space and an exterior space of the cavity. The gap is shaped such that, although gasses pass through, the viscous material does not pass due to fluidity resistance of the viscous material resulting from its viscosity. As a result, the gas vent acts to block leakage of the viscous material while permitting degassing of the viscous material.

A mold unit (30) defines an elongate cavity (70) and has an injection inlet port (90) for a viscous material at one end of the cavity and an injection outlet port (92) at the other end of the cavity. The mold unit includes a gas vent formed by a gap (G2) between two parts of the mold unit. The gap extends continuously or intermittently in the length direction of the the mold unit, while penetrating through the mold unit in the thickness direction such that it provides fluid communication between an interior space and an exterior space of the cavity. The gap is shaped such that, although gasses pass through, the viscous material does not pass due to fluidity resistance of the viscous material resulting from its viscosity. As a result, the gas vent acts to block leakage of the viscous material while permitting degassing of the viscous material.

Provided are a method for producing a tire vulcanization mold and a maintenance method. A positioning member protrudes at a position corresponding to a position on a master mold surface. A positioning hole is formed by a tip end of the positioning member in a rubber mold to which the surface of the master mold is transferred. The tip end is embedded in the positioning hole so that a rear end protrudes from the surface of the rubber mold. The rear end is embedded in a plaster mold to which the surface of the rubber mold is transferred. A case is detachably fixed to the tip end protruding from the surface of the plaster mold. The case is cast into a mold to which the surface of the plaster mold is transferred and fixed. A valve body is inserted into the case from which the positioning member is removed.

Provided are a method for producing a tire vulcanization mold and a maintenance method. A positioning member protrudes at a position corresponding to a position on a master mold surface. A positioning hole is formed by a tip end of the positioning member in a rubber mold to which the surface of the master mold is transferred. The tip end is embedded in the positioning hole so that a rear end protrudes from the surface of the rubber mold. The rear end is embedded in a plaster mold to which the surface of the rubber mold is transferred. A case is detachably fixed to the tip end protruding from the surface of the plaster mold. The case is cast into a mold to which the surface of the plaster mold is transferred and fixed. A valve body is inserted into the case from which the positioning member is removed.

A method for producing carbon fiber reinforced resin molded article of the present invention includes press-molding a mixture-made body including carbon fiber and thermoplastic resin to produce the article that is composed of CFRP. The method further includes perforating pores into the mixture-made body, before press-molding mentioned above. As, in perforating, at least the pores are formed so as to penetrate through a hardened part of a surface of the mixture-made body, the article made of the CFRP that does not have poor appearance, such as whitening or marble pattern, can be produced.

An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

A replaceable mold part according to the present invention comprises: a depressed portion remained near a cavity; and a detachable portion, the detachable portion having a marking portion or a gas-releasing function, and being caught by a catch mechanism within the depressed portion. When a magnet is brought into proximity of the detachable portion through the cavity and an external magnetic field is applied, a magnet support portion's position is shifted from the fixed location to the released location within the depressed portion so that the catch mechanism of the detachable portion by the depressed portion is switched from the fixed state to the released state, thereby the detachable portion can easily be removed from the depressed portion through the cavity.