A process for manufacturing a structural component made of composite material comprising a skin and at least one stiffening stringer applied rigidly and integrally to one face of the skin. The process comprises a) arranging, on a tool, a plurality of first layers of uncured or pre-cured composite material, forming the stringer and having a raised portion protruding from at least one flange; b) arranging, on the tool, a plurality of second layers of uncured or pre-cured composite material forming the skin; c) making a face of the skin and the flange of the stringer adhere to each other; d) applying a predetermined temperature and pressure on the assembly to compact the layers together, possibly curing the uncured material and rigidly joining the skin to the stringer; and e) performing a cutting operation on the free end side edge/s of the flange in a slanted direction.

A process for manufacturing a structural component made of composite material comprising a skin and at least one stiffening stringer applied rigidly and integrally to one face of the skin. The process comprises a) arranging, on a tool, a plurality of first layers of uncured or pre-cured composite material, forming the stringer and having a raised portion protruding from at least one flange; b) arranging, on said tool, a plurality of second layers of uncured or pre-cured composite material forming said skin; c) making a face of said skin and flange adhere to each other; d) applying predetermined temperature and pressure on the assembly, possibly curing the uncured material and rigidly joining said skin to said stringer; e) performing a cutting operation on the free end side edge/s of said flange; and f) cover said end side edge/s of the end of said flange with a coating of composite material.

Disclosed herein are articles comprising: (a) a glass micro sheet having top and bottom surfaces and a thickness of about 0.001 to about 0.040 inches; and (b) a layer comprising a plurality of composite layers, the layer having top and bottom surfaces, wherein the bottom layer of the glass micro sheet is bonded to the top surface of the layer comprising a plurality of composite layers; and wherein the (Ra) of the top surface of the glass micro sheet is 1 nm<Ra<1 μm, and methods of making same.

A device for making a molded stair tread is described. The device can have: a base; a pivoting assembly; a molding template connected to the pivoting assembly; a holding device connected to the molding template, the holding device having a clamp jaw and a pivot configured to rotate the holding device relative to the molding template; and a locking mechanism configured to hold the molding template and the holding device in an open configuration such that the holding device can accept a first part of the plastic sheet and configured to release the molding template and the holding device such that the holding device is in a securing configuration that secures, via the clamp jaw, the first part of the plastic sheet to the first side of the molding template at the first longitudinal edge of the molding template. Methods for making the stair tread are described as well as the molded stair tread.

Implementations described herein are directed to forming objects including one or more layers of a polymeric material that include a magnetic material. The objects can be produced by forming one or more first layers that include a first polymeric material. The one or more first layers can be free of a magnetic material. Additionally, the object can be produced by forming one or more second layers that include a second polymeric material having a magnetic material. For example, the one or more second layers can include a polymeric material embedded with magnetic particles. The one or more first layers and the one or more second layers can be formed by extruding the first polymeric material and the second polymeric material onto a substrate according to a pattern. A magnetizing device can be used to magnetize the magnetic material included in the one or more second layers.

Implementations described herein are directed to forming objects including one or more layers of a polymeric material that include a magnetic material. The objects can be produced by forming one or more first layers that include a first polymeric material. The one or more first layers can be free of a magnetic material. Additionally, the object can be produced by forming one or more second layers that include a second polymeric material having a magnetic material. For example, the one or more second layers can include a polymeric material embedded with magnetic particles. The one or more first layers and the one or more second layers can be formed by extruding the first polymeric material and the second polymeric material onto a substrate according to a pattern. A magnetizing device can be used to magnetize the magnetic material included in the one or more second layers.

A method for the production of a medical implant, comprising a head section, which has at least one blind hole-type recess of an electrical plug-in contact socket, along which is arranged at least one electrically conductive contact element, together with a supply section, which is fixedly connected to the head section, and which comprises at least one electrical component, which is one of at least one microcontroller, and an electrical energy source, which are electrically connected to the at least one electrically conductive contact element by way of at least one electrical conductor structure.

A wind turbine rotor blade element includes a connection section with a front face, an inner and an outer surface. A plurality of connection assemblies each have (i) a metal insert with a longitudinal axis, a circumferential outer surface and a joining portion for connecting the rotor blade to a wind turbine rotor hub; and, (ii) a transition material aligned with the metal insert and having a tapering longitudinal section. The longitudinal section has an axial outer surface parallel to the longitudinal axis of the metal insert and an inclined outer surface at an angle with reference to the longitudinal axis. The connection assemblies are embedded in the connection section such that the joining portions of the metal inserts are accessible. The connection assemblies are arranged in an inner row closer to the inner surface of the connection section and an outer row closer to the outer surface thereof.

The fiber-reinforced resin material of the present invention is a fiber-reinforced resin material having a laminated structure in which fiber assembly layers and thermoplastic resin layers are alternately located, wherein the fiber assembly layers are each an assembly of continuous fibers having thermoplastic resin particles attached to surfaces thereof, and the fiber-reinforced resin material has a higher elongation on one surface side than that on the other surface side. The fiber-reinforced resin structure is made of the present fiber-reinforced resin material. A method for manufacturing the present fiber-reinforced resin material includes: a stacking step of stacking a sheet-shaped product of the continuous fibers that serves as the fiber assembly layer and a resin sheet that serves as the thermoplastic resin layer so as to obtain the laminated structure; and a hot-pressing step of heating and compressing a stacked product obtained through the stacking step in a stacking direction.

Methods for manufacturing a panel for a ball, in particular for a soccer ball, as well as panels manufactured by these methods and balls with such panels. A method comprises the following steps: providing a carrier material having an outer side and an inner side within a mold having at least one first and at least one second mold part. Three-dimensionally molding an outer layer of the panel on the outer side of the carrier material within the mold. Three-dimensionally molding an inner layer of the panel on the inner side of the carrier material using at least the first mold part.