This process for producing a thermoplastic composite part by laying of at least one thermoplastic composite layer on a tool includes laying on the tool a hardened first ply before the laying of the thermoplastic composite layer. The first ply is produced beforehand to the shape of the tool and includes a first material able to experience an attractive force when it is subjected to a magnetic field, and/or to an electrical potential difference, and includes a second material of a thermoplastic resin that is chemically compatible with the resin of the thermoplastic composite layer. The first ply is clamped to the tool by the effect of a magnetic field, and/or of an electrical potential difference, established at the level of the tool. In one form of implementation, the first ply is produced on a first-ply mold that is preferably of convex shape.

A method is provided for producing a composite part, in particular a flat composite part, having a foam core that has a first and second cover layer which are bonded to the foam core on a first surface and a second surface, respectively. The method has the following steps: (a) heating the cover layers and the foam core (b) positioning the cover layers on the surfaces of the foam core, (c) positioning the foam core and the cover layers in a press or a mold which forms the completed composite part, (d) reshaping the foam core and the cover layers in the press or in the mold, wherein the cover layers can be positioned on the surfaces of the foam core, (e) cooling and bonding the cover layers and the foam core in the press or in the mold, and (f) removing the composite part from the press or from the mold.

Nano-thick flakes that are either flat, and specularly-reflective in visible light or that have microroughness intentionally controlled to disperse or interfere with visible light. Coatings and inks utilizing such flakes. Method for fabrication of such flakes in partial vacuum includes the repeated multiple times deposition of a release layer over a substrate surface and a flake layer over the release layer to form a multilayer structure further reduced to individual flakes. Reactive metal is passivated inline with the deposition of the flake layer for superior corrosion resistance. Chemically-functional materials are optionally added to the release material to transfer their functionality to the surface of flake layer to create unique functional properties on a flake surface before the multilayer structure is removed from the substrate.

A gate-all around fin double diffused metal oxide semiconductor (DMOS) devices and methods of manufacture are disclosed. The method includes forming a plurality of fin structures from a substrate. The method further includes forming a well of a first conductivity type and a second conductivity type within the substrate and corresponding fin structures of the plurality of fin structures. The method further includes forming a source contact on an exposed portion of a first fin structure. The method further comprises forming drain contacts on exposed portions of adjacent fin structures to the first fin structure. The method further includes forming a gate structure in a dielectric fill material about the first fin structure and extending over the well of the first conductivity type.

An insert-molded container in which a secondary container made of transparent synthetic resin is integrally provided to the outside of a primary container, the secondary container includes a gate mark, and a vapor-deposited layer is provided on the outer surface of the primary container in a peripheral area of the gate mark is manufactured by a manufacturing method of insert-molded container. The method includes: a cover attaching step of attaching a cover member made of transparent synthetic resin to the outer surface of a part of the primary container where a vapor-deposited layer is provided; a placing step of placing the primary container in a mold with the cover member facing a gate; and an insert molding step of injecting a transparent synthetic resin material from the gate.

A method and apparatus for forming a radius filler. A lattice is formed of connecting elongate members having a three-dimensional shape of the radius filler. A resin is placed within the lattice.

Disclosed is a PVC composite material, and more particularly is a high-strength cut-proof PVC composite material, including a PVC film and a steel wire mesh. The PVC film is laminated to upper and lower surfaces of the steel wire mesh by hot pressing. The PVC film is prepared from 45-55 parts by weight of suspension polyvinyl chloride resin powder, 24-28 parts by weight of diisononyl phthalate, 4.5-7 parts by weight of dioctyl adipate, 1.0-2.5 parts by weight of epoxidized soybean oil, 1.0-2.5 parts by weight of liquid barium-zinc stabilizer, 10-15 parts by weight of activated light calcium carbonate, 0.15-0.25 part by weight of anti-mildew agent and 1.5-2.2 parts by weight of organic pigments. The PVC composite material of the invention is produced by the lamination of the PVC film to the ultra high-strength steel wire mesh.

Provided are a decorative film including a base film, and a metal-containing layer which contains tabular metal particles on one surface of the base film; and a decorative molded body.

A method for recycling of packaging material (300) is disclosed. The packaging material (300) comprises a multiple layer material (10) comprising a metal layer (50), at least one polymer layer (20, 40, 60) and, optionally, a paperboard layer (30). The method comprises placing the residual waste in a vat (360) comprising a separation fluid (375) to produce a mixture of metal shreds from the metal layer (50), plastic shreds from the polymer layer (20, 40, 60) and residual components. The separation fluid comprises a mixture comprising at least one swelling agent and at least one carboxylic acid.

A polymer composite and its method of manufacture using a recycled multilayer material. An example of the recycled multilayer material is comprised of a polyethylene/polyethylene terephthalate/aluminum film that may be extruded with organic filler to obtain desirable performance in wood-substitute products such as deck boards, railing, fencing, pergolas, residential cladding/siding, sheet products, and other applications.